User Manuals: Tadano GR-500EXL-3 Rough Terrain Crane

User Manuals: Tadano GR-500EXL-3 Rough Terrain Crane

Manuals and User Guides for Tadano GR-500EXL-3 Rough Terrain Crane. We have 1 Tadano GR-500EXL-3 Rough Terrain Crane manual available for free PDF download: Service Manual

Tadano GR-500EXL-3 Service Manual

Tadano GR-500EXL-3 Service Manual (161 pages)

Rough Terrain Crane

Brand: Tadano | Category: Construction Equipment | Size: 10 MB

Table of Contents

Data, Adjustment and Checks

11
- Table of Contents
  11
- Service Data
  
  14
  - Amounts of Oil and Coolant
    14
  - Operating Speed
    14
  - Hydraulic Device
    15
    
    Hydraulic Motor
    15
    
    Hydraulic Pump
    15
    
    Hydraulic Cylinder
    16
  - Slewing Section
    18
  - Boom Section
    18
    
    Slide Plate
    18
    
    Boom Bending and Deformation
    19
    
    Jib Bending and Deformation
    20
    
    Wire Rope
    20
    
    Inspection of the Hook Block
    21
    
    Sheave
    21
  - Criteria for Maintenance
    22
    
    Braking Device
    22
    
    Power Transmission Device
    22
    
    Steering Device
    23
  - Mass Table
    24
- Adjusting Pressure
  
  25
  - (Hydraulic Pressure)
    25
  - Location (Position of Relief Valve Etc.)
    25
  - Items
    26
    
    Winch
    26
    
    Telescoping
    27
    
    Elevating
    28
    
    Slewing
    29
    
    Outrigger
    30
    
    Steering
    31
    
    Remote Control Pilot Pressure
    32
    
    Torque Converter Oil Pressure
    33
- Adjusting Pressure
  
  33
  - (Pneumatic Pressure)
    34
- Air Bleeding Procedure
  
  35
  - Hydraulic Pump
    35
    
    Main Pump
    35
    
    Steering and Winch Brake Pilot Pressure Pump (Double Gear Pump)
    35
    
    (When the Tank Pressurization Tool Is Used)
    36
    
    Other (Cylinder)
    36
    
    Tank Pressurization Tool
    36
  - Winch Brake
    37
    
    Service Brake
    37
  - Hydraulic Motor Assy
    38
    
    Air Conditioner Motor
    38
    
    Slewing Motor
    38
    
    Winch Motor
    38
  - Slewing Control Valve
    39
    
    (Back-Pressure Valve)
    39
  - Pilot Circuit
    39
    
    (Hydraulic Pilot Control Valve)
    39
  - Hydraulic Valve (Winch Brake)
    40
- Adjusting Procedure (Electric)
  
  41
- Assembly Adjustment
  
  50
- Operation Check
  
  55
  - (Crane Operation)
    55
  - Outrigger Status Indicator
    55
  - Hoisting
    56
  - Backward Stability Control
    56
  - Outrigger Emergency Setting
    56
  - Jib Side up Function
    56
  - Boom Telescoping Control
    57
    
    Telescoping Mode I
    57
    
    Telescoping Mode II
    58
  - Warning
    59
  - Outrigger Slide Plate Adjustment
    59
  - Over-Unwinding Detection Check
    60
  - Eco Mode Operation Check
    60
- Operation Check
  
  61
  - (Traveling Device)
    61
  - Exhaust Brake
    61
  - Automatic Transmission
    61
  - Steering Mode Change
    62
  - Overshift Prevention
    62
  - Checking Differential Lock Operation
    63
    
    (Interwheel Differential Lock)
    63
  - Warning
    64
  - Speedometer
    64
  - Emergency Accelerator Switch
    65
  - Emergency Transmission Switch
    65
  - Off-Straight-Ahead Wheel Indicator
    66
- Inspection and Maintenance
  
  67
- Boom Connecting Pin
  
  68
System Diagrams

69
- Hydraulic Circuit
  
  72
  - Hydraulic Circuit Diagram
    73
- Torque Converter Circuit
  
  74
- Pneumatic Circuit
  
  75
- Electric Circuit (Upper)
  
  77
- Electric Circuit (Lower)
  
  88
  - Composition of Electric Circuit Diagram
    88
  - Electric Circuit
    88
    
    Electric Circuit (Main)
    88
    
    Electric Circuit (Engine)
    92
    
    Electric Circuit (Air and Fuel)
    93
- Hydraulic Parts Location Diagram (Upper
  
  94
  - Winch
    94
    
    Telescoping
    94
  - Elevation
    95
  - Slewing
    95
  - Return
    96
  - Drain
    96
  - Gauge
    97
  - Winch Brake
    97
  - Pilot
    98
  - Steering
    98
  - Air Conditioner
    99
  - Operation Assy, Operation Valve
    99
  - Pressure Switch
    100
  - Jib (Side up and Down)
    100
- Hydraulic Parts Location Diagram
  
  100
  - Suction
    101
  - Steering
    102
  - Outrigger (H Type)
    103
  - Center Joint
    103
  - Return
    104
  - Outrigger Main Body (H Type)
    104
- Hydraulic Parts Location Diagram (Torque Converter
  
  105
  - Torque Converter Related
    105
- Diagram
  
  106
  - Service Brake Related (Upper)
    106
  - Service Brake Related (Lower)
    107
  - Control Parts (Lower)
    108
  - Inside Cab
    109
  - Relay Assy (Inside Cab)
    110
  - Slewing Table, Boom
    111
  - Pressure Switch Installation Diagram
    112
  - Two-Blocking
    113
    
    Boom (Two-Blocking)
    113
    
    Single Top (Two-Blocking)
    114
    
    Jib (Two-Blocking)
    115
  - Gsmt
    116
  - Sct
    117
  - Lower, Main
    118
  - Relay and Fuse Box
    120
  - Harness (Crane and Carrier)
    121
    
    Comparison Table (Connector No., Usage and Coordinate)
    121
- Harness (Upper)
  
  121
  - Harness (Slewing Table, Right)
    123
  - Harness (Slewing Table, Left)
    124
  - Harness (Boom)
    125
  - Harness (Two-Blocking)
    126
    
    Harness (Boom Head)
    126
    
    Harness (Single Top)
    127
    
    Harness (Jib 1)
    128
    
    Harness (Jib 2, Bottom)
    129
    
    Harness (Jib 2, Head)
    130
  - Harness (GSMT)
    131
  - Harness (SCT)
    132
- Harness (Lower)
  
  133
  - Harness (Main and Engine)
    133
    
    Coordinate
    133
    
    Harness (Main and Engine)
    135
    
    Harness (Rear Axle)
    135
  - Harness (Air and Fuel)
    136
- Anemometer (Option)
  
  137
  - Structure (Anemometer)
    137
    
    Slewing Table, Boom
    137
    
    Jib
    139
  - Electric Circuit (Anemometer)
    139
    
    Composition of Electric Circuit Diagram
    139
    
    Comparison Table
    140
    
    Electric Circuit
    140
    
    Electric Circuit (Slewing Table, Left)
    141
    
    Electric Circuit (Boom)
    142
    
    Electric Circuit (Jib)
    143
  - General View (Anemometer)
    144
  - Harness (Anemometer)
    145
    
    Harness (Slewing Table, Left)
    145
    
    Harness (Boom)
    146
    
    Harness (Jib 1)
    147
    
    Harness (Jib 2, Bottom)
    148
    
    Harness (Jib 2, Head)
    149
  - Adjustment (Anemometer)
    150
    
    AML Set up
    150
    
    Confirmation of Anemometer
    150
- Beacon Lamp (Option
  
  152
  - Lamp (Beacon)
    152
  - Harness (Beacon Lamp)
    153
- Centralized Lubrication System
  
  154
  - Structure (Centralized Lubrication)
    154
    
    Centralized Greasing Parts
    154
    
    Electric Parts
    155
  - Electric Circuit
    156
  - Grease Pump
    157
  - Distributor (with Switch)
    158
  - Harness
    159
    
    Harness (Grease Pump)
    159
    
    Harness (Distributor)
    160

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