SystemAir Danvent DV-40 Manuals

Manuals and User Guides for SystemAir Danvent DV-40. We have 3 SystemAir Danvent DV-40 manuals available for free PDF download: User Manual, Annex For The User Manual

SystemAir Danvent DV-40 User Manual (120 pages)

Without control system

Brand: SystemAir | Category: Air Handlers | Size: 6 MB

Table of Contents
3
Manufacturer
10
Name Of Machines
10
Declaration Of Conformity - Example
11
General Descriptions, Dangers And Warnings
12
D.1 Overview Via Pictograms on the Inspection Side of the Unit
12
D.1.1 Where Are Pictograms Placed on the Units
13
D.1.2 Label with Production Number
14
D.1.3 Pictogram on a Door for a Fan in a DV Unit
14
D.1.4 Pictograms for All Available Functions in the Units
15
D.1.5 Pictograms about Warnings and Dangers on the Units
17
D.2 Data about the Unit According to Cards and Labels in and on the Unit
18
D.2.1 Machine Card with Unique Data on Every Unit
18
3 Dimensions of the Units
19
D.4 about Operation and Control
19
5 Warnings about Dangers
19
Drawings, Diagrams, Guides and Instructions for the Use, Maintenance and Repair
19
Employees In Charge Of Operation/Control/Maintenance
20
Intended Use And Range Of Applications
20
Unintended Use and Misuse - Inappropriate Applications for the Machine
20
H.1 Air Handling Unit in Operation
20
Instructions for Unloading on the Site as Well as Installation and Connection
21
I.1. Unloading on the Site
21
I.1.1 Unloading by Fork-Lift Truck
21
I.1.2 Unloading by Crane
21
I.1.3 Transport of Unit Without Base Frame on the Site
21
I.1.4 Lifting a Unit with Straps
21
I.1.5 Lifting a Unit with Preinstalled Brackets on the Base Frame for Lifting
22
I.1.6 Roof Unit with Bitumen Roof
22
I.1.7 Roof Unit with Steel Roof
23
I.1.8 Pre-Assembly Storage
23
I.1.9 Tilt Less than 30˚ During Transportation of the Section with Heat Pump - DVU
23
I.2. Installation - Mechanical
23
I.2.1 Free Area in Front of and above the Unit
23
I.2.2 Supporting Surface
23
I.2.3 Adjustable Feet under Legs or Base Frame and Transport of Sections
23
I.2.4 Base Frame Assembly
24
I.2.5 Base Frames for Outdoor Units
25
I.2.6 Installation on the Site of Unit Sections at the Base Frame When Sections Are Delivered on Pallets
25
I.2.7 Joining the AHU Sections
27
I.2.8 Fitting the Ductwork
27
I.2.9 Risk of Stack Effect by Vertical Ducts and Wind Pressure on Louvers
27
I.2.10 Remove Transport Brackets - When Spring Mounts Are Installed
28
I.2.10.1 Impeller Diameters 220 - 560 MM
28
I.2.10.2 Impeller Diameters 630 - 1.000 MM
29
I.2.11 Refitting of Guards
30
I.3. Installation - Electrical
30
I.3.1 Necessary Overvoltage Protection Device, that Leads Lightning Overvoltage to an Earth Lead on a Safe Way
30
I.4 Installation - Pipes for Water - Hot and Chilled, Valves and Drains
30
I.4.1 Description
30
I.4.2 Pipe Connections
31
I.4.3 Possibility of Extracting Components from the Unit
31
I.4.4 Pipe Connections to Batteries
31
I.4.4.1 Heating Coils
31
I.4.4.2 Cooling Coils
31
I.4.4.3 Rigid Pipe Mounting Brackets for Valves, Circulation Pumps and Pipe System
31
I.4.4.3.1 Pipe Connection to Heating Coils
31
I.4.4.3.2 Pipe Connection to Cooling Coils for Chilled Water
32
I.4.5 Draining Condensate Water
33
I.4.6 Draining Condensate Water from Plate Heat Exchanger
33
I.4.7 Draining Condensate Water from Cooling Battery
33
Installation and Assembly Instructions for Reduction of Noise and Vibration Emissions
34
Instructions for Putting into Service, Adjustments, Use and Commissioning
34
K.1 Print-Outs on Paper
34
K.2 Electronic Media
34
K.3 Documentation Is Available for Download from Https://Techdoc.systemair.dk
34
K.4 Start-Up by Installer
34
K.4.1 Checklist, Relevant Values
34
K.4.1.1 Checklist Prior to Start-Up
35
K.4.1.2 Switch on Power
35
K.5 Description of Functions
35
K.5.1 Heating Coil for Hot Water Prepared for Temperature Sensor (Frost Protection)
35
K.5.2 DX Cooling
35
K.5.3 Circulation Pump, Heating
35
K.5.4 Electrical Heater Battery
35
K.5.4.1 Control of Heating Capacity Connected to Unit Without Systemair Control System
35
K.5.5 Speed Control of Fans
36
K.5.5.1 Frequency Converters Inside the Unit Are IP 20
36
K.5.5.2 Frequency Converters on the Unit Are IP 54
36
K.5.6 Pressure Transmitters
36
K.5.7 Damper Motors
36
K.5.8 Filter Guards
36
K.6 Commissioning
36
Information about the Residual Risks that Remain Despite the Inherent Safe Design Measures, Safeguarding and Complementary Protective Measures Adopted
36
L.1 Unit Casing
36
L.1.1. Design of the Machine to Make Transport Safe
36
L.2 Common for All Unit Sections
37
L.2.1 Risk Caused by Surfaces, Edges and Corners
37
L.3 Common for All Unit Sections by Insufficient Lighting
37
L.3.1 Risk Caused by Insufficient Lighting Inside Sections
37
L.4 Dampers Type DVA - DVB - DVM - DVP - Bypass Dampers in DVQ
37
L.4.1 Risk Caused by Maintenance and Cleaning of Dampers
37
L.5 Attenuators Type DVD
37
L.5.1 Risk Caused by Maintenance and Cleaning of Attenuators
38
L.6 Filters Type DVG - DVF
38
L.6.1 Risk Caused by Missing Change of Filters
38
L.6.2 Risk Caused by the Execution of Filter Change
38
L.7 Plug Fans Type DVE
38
L.7.1 Risk Caused by Lightning Strike
38
L.7.2. Risk Caused by Permanent Magnet Motor
39
L.7.3 Risk of Rotating Impeller Caused by Stack Effect (Chimney Effect)
39
L.8 Batteries for Heating and Cooling Type DVR - DVH - DVK - DVU
39
L.8.1 Extreme Temperatures - Heating
39
L.8.2 Extreme Temperatures - Cooling
39
L.9 Heat Pump Units Type DVU
40
L.9.1 Risk of High Temperature
40
L.9.2 Risk Caused by Lightning Strike
40
Instructions on the Protective Measures to be Taken by All Service Technicians During Repair and Maintenance
40
The Essential Characteristics of Tools Which May be Fitted to the Machinery
40
The Conditions of Stability During Use, Transportation, Assembly, Dismantling When out of Service
41
O.1 Installed Reliable to Avoid Units to be Tilted or Moved by the any Storm
41
O.2 Transport of Section with Heat Pump Unit
41
O.3 Disposal of the Heat Pump System - Type DVU
41
O.4 Generel Disassembly - Sharp Edges
41
Instructions for Machinery Where These Are Regularly to be Transported
41
The Operating Method to be Followed in the Event of Breakdown. Safe Restart
41
Adjustment And Maintenance Operations
42
R.1 Shutdown of the Unit to a Safe State
42
R.2 Recommended Maintenance Intervals
43
R.3. Filters - Always Replace Filters with New Filters with the same Characteristics to Maintain SFP Value
45
R.3.1 Bag Filters - the Number of Filters and the Sizes of the Frames
46
R.3.2 Panel Filters - the Number of Filters and the Sizes of the Frames
47
R.3.3 Bag Filters
48
R.3.4 Panel Filters
48
4 Other Functions to Maintain
48
4.1 the Unit
48
4.2 Dampers
49
4.3 Rotary Heat Exchanger DVC
49
4.3.1 Rotor
49
4.3.2 Motor and Belt Drive
50
4.4 Cross Flow and Counter Flow Exchanger
50
4.4.1 By-Pass Damper
50
4.4.2 Condensate Water Drain
50
4.5 Run-Around Heat Exchanger DVR
51
4.5.1 Pump and Pressure Expansion
51
4.5.2 Condensate Water Drain
51
4.6 Heating Coil DVH, Cooling Coil DVK and Change over Coil DVHK
51
4.6.1 Heating Battery
51
4.6.2 Cooling Battery
51
4.6.3 Electeric Heating Battery
52
4.7 Plug Fans DVE
52
4.7.1 Motor
52
4.8 Silencer DVD
52
4.9 Outdoor Air Section DVY
53
4.10 Heat Pump Unit - DVU-HP
54
Instructions Designed to Enable Adjustment and Maintenance to be Carried out Safely, Including the Protective Measures that Should be Taken During These Operations
55
S.1. Protective Measures and Additional Protective Measures
55
S.1.1 Necessary Protection Measures Prior to Start-Up
55
S.1.1.1 Design of Protection Measures
55
S.1.1.2 Configuration of Frequency Converters with Installed Guard
55
S.1.2 Safe Adjustment and Maintenance
55
S.1.3 Personal Protective Equipment for Maintenance Staff - Health and Safety
56
The Specifications of the Spare Parts to be Used, When These Affect the Health and Safety of Operators
56
T.1 Spare Parts - Mechanical
56
T.2 Spare Parts - Electrical
56
Information On Airborne Noise Emissions Exceeding 70 Db(A)
56
Annex For The User Manual
58
Overview Of Annexes
59
Annex 1 Declaration Of Conformity With Unique Production Number
59
Annex 2 Technical Data - Unique Data For Every Unit
59
Annex 3 Spare Part Lists
59
Annex 4 Assemble Base Frames - Height 150 MM For Units In The Sizes 10-40
59
Annex 7 Assemble Base Frames - Height 250 MM For Units In The Sizes
59
Annex 8 Installation Of Steel Roof In The Sizes 10-150
59
Annex 9 Rotary Exchanger - Speed Control and Assembly of Divided Rotor
59
Annex 10 Heat Pump Unit - Dvu-Hp
59
Annex 11 Menu For Internal Controller In The Heat Pump Unit
59
Annex 13 Commissioning Protocol - Proposal (Receipt For Hand-Over)
60
Base Frame Length 720 - 2420 [MM] Unit Size 10-40
62
Base Frame Length 2420 - 4590 [MM] Unit Size 10-40
63
Base Frame Length 4590 - 6200 [MM] Unit Size 10-40
64
Base Frame Length 720 - 2420 [MM] Unit Size 50-DV150
66
Base Frame Length 2420 - 4590 [MM] Unit Size 50-150
67
Base Frame Length 4590 - 6200 [MM] Unit Size 50-150
68
Base Frame Length 720 - 2420 [MM] Unit Size 10-40
70
Base Frame Length 2420 - 4590 [MM] Unit Size 10-40
71
Base Frame Length 4590 - 6200 [MM] Unit Size 10-40
72
Base Frame Length 720 - 2420 [MM] Unit Size 50-150
74
Base Frame Length 2420 - 4590 [MM] Unit Size 50-150
75
Base Frame Length 4590 - 6200 [MM] Unit Size 50-150
76
Overview
77
Mount Rails. Units of Size 30 and Units Larger than Size 30
78
Roof Overhang Along the Long Sides of the Unit
79
Calculation of the Overhang at the Ends of the Unit. Mount Overhang Profile - G1
79
Foam Bands between Rails and Roof Plates - Mount Roof Plates
82
Foam Bands between Roof Plates
82
Mount Roof Plates - some of Them Are Overlapping by 2 Ribs
82
Mount Overhang Profile - G5 on the Other End of the Unit
82
Mount Side Profiles and Corners Along the Edges of the Roof to Protect Persons
83
Apply Sealing on Plate Joints to Ensure Water Resistance
83
Speed Control for Rotor and Assembly of Divided Rotor
85
Speed Control
85
Selection of Correct Signal Via the 8 DIP Switch Levers
85
Indication of Operation Mode Via Red and Green LED as Well as Test of Motor
86
Information about Connection of Cables to Terminals on the Control Board
88
Assemble the Systemair Casing for DV60, DV80, DV100, DV120 Og DV150
90
Assemble Divided Rotor from Hoval Enventus for DV 60, DV 80 and DV 100
94
Tools and Aids
94
Lifting Instruction
95
Installation
96
Installation of Radial Walls
96
Measurement
97
Installation of Rotor Segment and Periphery Plates
98
Installation, First Periphery Plate
99
Installation of Next Segment
100
Installation, Next Periphery Plate
101
Preparation of Segments and Periphery Plates
102
Installation and Adjustment of Brush Sealing
102
Installation of Motor that Turns Rotor and Sensor for Rotation
104
Reversible Heat Pump for Cooling and Heating
107
DVU-HP Section (Reversible Heat Pump Unit)
107
Menu for Internal Controller in the DVU-HP
108
Connection of Fan Motor and Set-Up for Frekv. Conv
109
Connection of Fan Motor
109
Set-Up for Danfoss FC101 for DV-Units with AC Motors
110
AC-Fan Operation Without Thermistor for Danfoss FC101
112
Set-Up Danfoss FC101 for DV-Units with PM Motors
113
Installation Ecblue
116
Connection
116
Residual-Current-Operated Protective Devices
117
Diagnostic/Faults
117
Commissioning
119

SystemAir Danvent DV-40 User Manual (60 pages)

Air Handling Units with control system

Brand: SystemAir | Category: Air Handlers | Size: 2 MB

Table of Contents
3
Manufacturer

10
B. Name Of Machines

10
C. Declaration Of Conformity - Example

11
D. General Descriptions, Dangers And Warnings

12
D.1 Overview Via Pictograms on the Inspection Side of the Unit

12
D.2 Data about the Unit According to Cards and Labels in and on the Unit

17
D.3 Hand Terminal (Optional for DV Units - Always Standard for TIME Units)

20
D.4 Dimensions of the Units - Selected Examples

21
D.5 Ordinary Automatically Operation - Only Manual Operation by New Parameters

22
D.6 Warnings about Dangers

22
Drawings, Diagrams, Guides and Instructions for the Use, Maintenance and Repair

22
Unintended Use And Misuse - Inappropriate Applications For The Machine

23


23
H.1 Air Handling Unit in Operation

23
Employees In Charge Of Operation/Control/Maintenance

23
F1. Employees That Take Care Of Ordinary Operation

23
Intended Use And Range Of Applications

23
Instructions for Unloading on the Site as Well as Installation and Connection

24
I.1. Unloading on the Site

24
I.2. Installation - Mechanical

26
I.3. Installation - Electrical

31
I.4 Installation - Pipes for Water - Hot and Chilled, Valves and Drains

33
Installation and Assembly Instructions for Reduction of Noise and Vibration Emissions

36
Instructions for Putting into Service, Adjustments, Use and Commissioning

37
K.1 Print-Outs on Paper

37
K.2 Electronic Media

37
K.3 Documentation Is Available for Download from Https://Techdoc.systemair.dk

38
K.4 Start-Up by Installer

38
- K.4.1 Checklist, Relevant Values
  38
  - K.4.1.1 Checklist Prior to Start-Up
    38
  - K.4.1.2 Switch on Power
    38
K.5 Adjustments and Use

38
K.6 Description of Functions

38
K.7 Commissioning

43
Information about the Residual Risks that Remain Despite the Inherent Safe Design Measures, Safeguarding and Complementary Protective Measures Adopted

43
L.1 Unit Casing

43
- L.1.1. Design of the Machine to Make Transport Safe
  43
L.2 Common for All Unit Sections

43
- L.2.1 Risk Caused by Surfaces, Edges and Corners
  43
L.3 Common for All Unit Sections by Insufficient Lighting

44
- L.3.1 Risk Caused by Insufficient Lighting Inside Sections
  44
L.4 Dampers Type DVA - DVB - DVM - DVP - Bypass Dampers in DVQ

44
- L.4.1 Risk Caused by Maintenance and Cleaning of Dampers
  44
L.5 Attenuators Type DVD

44
- L.5.1 Risk Caused by Maintenance and Cleaning of Attenuators
  44
L.6 Filters Type DVG - DVF

44
- L.6.1 Risk Caused by Missing Change of Filters
  44
- L.6.2 Risk Caused by the Execution of Filter Change
  45
L.7 Plug Fans Type DVE

45
L.8 Batteries for Heating and Cooling Type DVR - DVH - DVK, Cooling Compressor

46
- L.8.1 Extreme Temperatures - Heating
  46
- L.8.2 Extreme Temperatures - Cooling
  46
L.9 Cooling Compressor Units Type DVU - DVU-C

46
- L.9.1 Risk of High Temperature
  46
- L.9.2 Risk Caused by Lightning Strike
  46
Instructions on the Protective Measures to be Taken by All Service Technicians During Repair and Maintenance

46
The Essential Characteristics of Tools Which May be Fitted to the Machinery

47
The Conditions of Stability During Use, Transportation, Assembly, Dismantling When out of Service

47
O.1 Installed Reliable to Avoid Units to be Tilted or Moved by the any Storm

47
O.2 Transport of Section with Cooling Compressor Unit

47
O.3 Disposal of the Cooling Compressor System - Type DVU and DVU-C

47
O.4 Generel Disassembly - Sharp Edges

47
P. Instructions For Machinery Where These Are Regularly To Be Transported

48
The Operating Method to be Followed in the Event of Breakdown. Safe Restart

48
Adjustment And Maintenance Operations

48
R.1 Shutdown of the Unit to a Safe State

48
R.2 Recommended Maintenance Intervals

49
R.3. Filters - Sizes and Numbers

50
- R.3.1 Bag Filters
  51
- R.3.2 Panel Filters
  51
R.4. Changing the Internal Battery in the Controller

51
R.5 Other Functions to Maintain

52
Instructions Designed to Enable Adjustment and Maintenance to be Carried out Safely, Including the Protective Measures that Should be Taken During These Operations

57
S.1. Protective Measures and Additional Protective Measures

57
The Specifications of the Spare Parts to be Used, When These Affect the Health and Safety of Operators

59
T.1 Spare Parts - Mechanical

59
T.2 Spare Parts - Electrical

59
Information On Airborne Noise Emissions Exceeding 70 Db(A)

59
Annex 1 Declaration Of Conformity With Unique Production Number

59

SystemAir Danvent DV-40 Annex For The User Manual (76 pages)

Air handling units With control system

Brand: SystemAir | Category: Air Handlers | Size: 3 MB

Table of Contents
3
Annex 4. Assemble Base Frames - Height 150 MM for Units Sizes 10-40

9
- Base Frame Length 2420 - 4590 [MM] Unit Size 50-150
  15
- Base Frame Length 4590 - 6200 [MM] Unit Size 50-150
  16
Annex 6. Assemble Base Frames - Height 250 MM for Units Sizes 10-40

17
Annex 8. Installation of Steel Roof in the Sizes 10-150

21
Annex 9. Speed Control for Rotor and Assembly of Divided Rotor

29
Annex 10. Internal Controller in the Cooling Compressor Units

62
Annex 11. Menu for Internal Controller in Cooling Compressor

68
Annex 12. Connection of Fan Motor and Set-Up for Frekv. Conv

69

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SystemAir Danvent DV-40 Manuals

SystemAir Danvent DV-40 User Manual (120 pages)

Table of Contents

SystemAir Danvent DV-40 User Manual (60 pages)

Table of Contents

Manufacturer

B. Name Of Machines

C. Declaration Of Conformity - Example

D. General Descriptions, Dangers And Warnings

D.1 Overview Via Pictograms on the Inspection Side of the Unit

D.2 Data about the Unit According to Cards and Labels in and on the Unit

D.3 Hand Terminal (Optional for DV Units - Always Standard for TIME Units)

D.4 Dimensions of the Units - Selected Examples

D.5 Ordinary Automatically Operation - Only Manual Operation by New Parameters

D.6 Warnings about Dangers

Drawings, Diagrams, Guides and Instructions for the Use, Maintenance and Repair

Unintended Use And Misuse - Inappropriate Applications For The Machine



H.1 Air Handling Unit in Operation

Employees In Charge Of Operation/Control/Maintenance

F1. Employees That Take Care Of Ordinary Operation

Intended Use And Range Of Applications

Instructions for Unloading on the Site as Well as Installation and Connection

I.1. Unloading on the Site

I.2. Installation - Mechanical

I.3. Installation - Electrical

I.4 Installation - Pipes for Water - Hot and Chilled, Valves and Drains

Installation and Assembly Instructions for Reduction of Noise and Vibration Emissions

Instructions for Putting into Service, Adjustments, Use and Commissioning

K.1 Print-Outs on Paper

K.2 Electronic Media

K.3 Documentation Is Available for Download from Https://Techdoc.systemair.dk

K.4 Start-Up by Installer

K.5 Adjustments and Use

K.6 Description of Functions

K.7 Commissioning

Information about the Residual Risks that Remain Despite the Inherent Safe Design Measures, Safeguarding and Complementary Protective Measures Adopted

L.1 Unit Casing

L.2 Common for All Unit Sections

L.3 Common for All Unit Sections by Insufficient Lighting

L.4 Dampers Type DVA - DVB - DVM - DVP - Bypass Dampers in DVQ

L.5 Attenuators Type DVD

L.6 Filters Type DVG - DVF

L.7 Plug Fans Type DVE

L.8 Batteries for Heating and Cooling Type DVR - DVH - DVK, Cooling Compressor

L.9 Cooling Compressor Units Type DVU - DVU-C

Instructions on the Protective Measures to be Taken by All Service Technicians During Repair and Maintenance

The Essential Characteristics of Tools Which May be Fitted to the Machinery

The Conditions of Stability During Use, Transportation, Assembly, Dismantling When out of Service

O.1 Installed Reliable to Avoid Units to be Tilted or Moved by the any Storm

O.2 Transport of Section with Cooling Compressor Unit

O.3 Disposal of the Cooling Compressor System - Type DVU and DVU-C

O.4 Generel Disassembly - Sharp Edges

P. Instructions For Machinery Where These Are Regularly To Be Transported

The Operating Method to be Followed in the Event of Breakdown. Safe Restart

Adjustment And Maintenance Operations

R.1 Shutdown of the Unit to a Safe State

R.2 Recommended Maintenance Intervals

R.3. Filters - Sizes and Numbers

R.4. Changing the Internal Battery in the Controller

R.5 Other Functions to Maintain

Instructions Designed to Enable Adjustment and Maintenance to be Carried out Safely, Including the Protective Measures that Should be Taken During These Operations

S.1. Protective Measures and Additional Protective Measures

The Specifications of the Spare Parts to be Used, When These Affect the Health and Safety of Operators

T.1 Spare Parts - Mechanical

T.2 Spare Parts - Electrical

Information On Airborne Noise Emissions Exceeding 70 Db(A)

Annex 1 Declaration Of Conformity With Unique Production Number

SystemAir Danvent DV-40 Annex For The User Manual (76 pages)

Table of Contents

Annex 4. Assemble Base Frames - Height 150 MM for Units Sizes 10-40

Annex 6. Assemble Base Frames - Height 250 MM for Units Sizes 10-40

Annex 8. Installation of Steel Roof in the Sizes 10-150

Annex 9. Speed Control for Rotor and Assembly of Divided Rotor

Annex 10. Internal Controller in the Cooling Compressor Units

Annex 11. Menu for Internal Controller in Cooling Compressor

Annex 12. Connection of Fan Motor and Set-Up for Frekv. Conv

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