Sym Quad Raider 600 Manuals

Sym Quad Raider 600 Manuals

Manuals and User Guides for Sym Quad Raider 600. We have 1 Sym Quad Raider 600 manual available for free PDF download: Service Manual

Sym Quad Raider 600 Service Manual

Sym Quad Raider 600 Service Manual (247 pages)

SANYANG QuadRaider 600 ATV

Brand: Sym | Category: Offroad Vehicle | Size: 14.84 MB

Table of Contents

1. General Information

16
- Specifications
  14
- Torque Values
  15
- Table of Contents
  16
- Lubrication Points
  22
2 Precautions in Operation Specification

23
- Maintenance Information
  23
- Periodical Maintenance Schedule
  24
- Acceleration Operation
  25
- Air Cleaner
  25
- Fuel Lines
  25
- Spark Plug
  26
- Valve Clearance
  26
- Carburetor Idle Speed Adjustment
  27
- Cylinder Compression Pressure
  28
- Ignition System
  28
- Drive Belt
  29
- Propeller Shaft
  29
- Front Differential
  30
- Rear Axle Gearbox
  30
- Brake System
  31
  - Brake Fluid
    31
- Brake Light Switch
  32
- Cushion
  33
- Headlight Beam Distance
  33
- Nuts, Bolts Tightness
  34
- Steering Handle
  34
- Wheel/Tire
  34
- Special Tools List
  35
3. Lubrication System

40
- Lubrication System
  40
- Precautions in Operation
  42
- Troubleshooting
  42
- Engine Oil
  43
- Engine Oil Strainer Clean
  43
- Oil Filter Unit
  44
- Oil Pump
  45
4. Fuel System

49
- Fuel System
  49
- Precautions in Operation
  50
  - Fuel System
    50
- Trouble Diagnosis
  51
- Carburetor Removal / Installation
  52
- Air Cut-Off Valve
  53
- Vacuum Chamber
  54
- Float Chamber
  55
- Adjustment of Idle Speed
  57
- Fuel Tank
  58
- Air Cleaner
  59
  - Engine Removal
    62
  - Engine Installation
    67
6. Cylinder Head/Valve

68
- Cylinder Head/ Valve
  68
- Precautions in Operation
  69
- Troubleshooting
  70
- Cylinder Head Removal
  71
- Cylinder Head Inspection
  74
- Valve Stem Replacement
  77
- Valve Seat Inspection and Service
  78
- Cylinder Head Reassembly
  80
- Cylinder Head Installation
  81
- Valve Clearance Adjustment
  83
7. Cylinder/Piston

85
- Cylinder/ Piston
  85
- Precautions in Operation
  86
- Trouble Diagnosis
  86
- Cylinder and Piston Removal
  87
- Piston Ring Installation
  90
- Cylinder Installation
  91
- Piston Installation
  91
8. V-Belt Driving System

93
- Maintenance Description
  94
- Trouble Diagnosis
  94
- Drive Belt
  95
  - Drive Plate
    96
  - Movable Drive Face Disassembly
    98
  - Bearing Installation
    101
  - Driven Pulley Disassembly
    105
- Left Crankcase Cover
  95
9. Transmission

110
- Precautions in Operation
  111
- Trouble Diagnosis
  111
- Transmission Disassembly
  112
- Transmission Inspection
  116
  - Bearing Replacement
    118
  - Transmission Reassembly
    121
  - Transmission
    121
10. Wheel Drive Shaft/Propeller Shaft

124
- Wheel Drive Shaft/ Propeller Shaft
  124
- Trouble Diagnosis
  125
- Wheel Drive Shaft Removal
  126
- Wheel Drive Shaft Disassembly
  127
- Wheel Drive Shaft Inspection
  130
- Repair Pack
  131
- Wheel Drive Shaft Assembly
  133
- Front and Rear Propeller Shaft
  137
11. A.C. Generator/St Arting Clutch

140
- Precautions in Operation
  141
  - A.C. Generator/ Starting Clutch
    141
- A.C. Generator Removal
  142
- Right Crankcase Cover Removal
  142
- Flywheel Removal
  143
- One Way Clutch Removal
  143
- Recoil Starter Cover Removal
  144
- One Way Clutch Installation
  146
- Flywheel Installation
  147
- A.C. Generator Installation
  148
- Right Crankcase Cover Installation
  148
12. Crankcase / Crankshaft

151
- General Information
  152
- Trouble Diagnosis
  152
- Crankcase Disassembly
  153
- Crankshaft Inspection
  155
- Crankcase Assembly
  156
13. Cooling System

159
- Cooling System
  159
- General Information
  160
- Trouble Diagnosis
  160
- Cooling System Troubleshooting
  161
- System Test
  163
- Radiator
  164
- Water Pump
  166
- Thermostat
  171
14. Body Cover

173
- Body Cover
  173
- Maintenance
  174
- Front Carrier
  175
- Fuel Tank Cover
  175
- Front Fender
  176
- Footrest
  177
- Rear Carrier
  178
- Rear Fender
  178
15. Front Brake & Front Wheel

181
- Maintenance Description
  182
- Trouble Diagnosis
  183
- Front Wheel
  184
- Front Wheel Hub
  184
- Disk Brake System Inspection
  185
- Adding Brake Fluid
  186
- Brake Fluid Replacement / Air-Bleed
  186
- Front Brake Caliper
  188
- Brake Disk
  189
- Front Brake Master Cylinder
  189
  - Master Cylinder Inspection
    190
  - Master Cylinder Assembly
    190
16. Steering / Front Suspension

193
- Handlebar Upper Holder Bolt
  194
- Knuckle Nut
  194
- Steering Shaft Holder Bolt
  194
- Steering Shaft Nut
  194
- Steering Tie-Rod Nut
  194
- Tie Rod Lock Nut
  194
  - Precautions in Operation
    194
  - Trouble Diagnosis
    194
  - Steering Handle
    195
  - Steering Shaft
    196
  - Steering Tie-Rod
    198
  - Knuckle
    199
  - Knuckle Disassembly
    200
  - Knuckle Assembly
    201
  - Front Cushion
    203
  - Suspension Arm
    204
  - Toe-In
    205
17. Rear Brake & Rear Wheel & Rear Cushion

206
- Brake Hose Bolt
  207
  - Maintenance Description
    207
- Brake Lever Nut
  207
- Rear Axle Castle Nut
  207
- Rear Axle Holder Bolt
  207
- Rear Wheel Nut
  207
- Swing Arm Pivot Bolt
  207
- Trouble Diagnosis
  208
- Rear Wheel
  209
- Rear Wheel Connecter
  209
- Rear Wheel Hub
  210
- Rear Cushion
  214
- Suspension Arm
  215
- Disk Brake System Inspection
  216
- Adding Brake Fluid
  217
- Air-Bleed Valve
  218
  - Brake Fluid Replacement / Air-Bleed
    218
- Rear Brake Caliper
  219
- Brake Disk
  220
- Rear Brake Master Cylinder
  220
  - Electrical System
    225
  - Maintenance Data
    226
  - Technical Specification
    226
  - Trouble Diagnosis
    227
  - Charging System
    229
  - Ignition System
    232
  - Starting System
    234
  - Cooling Fan Thermo Switch
    243
  - Electrical Diagram
    246

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