Sym Quad Lander 300 Manuals

Sym Quad Lander 300 Manuals

Manuals and User Guides for Sym Quad Lander 300. We have 1 Sym Quad Lander 300 manual available for free PDF download: Service Manual

Sym Quad Lander 300 Service Manual

Sym Quad Lander 300 Service Manual (244 pages)

Brand: Sym | Category: Offroad Vehicle | Size: 27 MB

Table of Contents

Table of Contents

4
- General Information
  3
- General Safety
  7
- Service Precautions
  8
- Lubrication System
  14
  - Specifications
    15
  - Torque Values
    16
- Specifications
  14
1. General Information

18
- Troubles Diagnosis
  19
- Lubrication Points
  24
2. Maintenance Information

25
- Maintenance Information
  25
- Periodical Maintenance Schedule
  26
- Acceleration Operation
  27
- Air Cleaner
  27
- Fuel Lines
  27
- Spark Plug
  27
- Valve Clearance
  28
- Carburetor Idle Speed Adjustment
  29
- Cylinder Compression Pressure
  30
- Ignition System
  30
- Drive Belt
  31
- Drive Chain
  33
- Brake System (Disk Brake)
  34
- Brake Light Switch/Starting Inhibitor
  35
- Switch
  35
- Clutch Disc Wear
  36
- Cushion
  36
- Headlight Beam Distance
  36
- Nuts, Bolts Tightness
  37
- Steering Handle
  37
- Wheel/Tire
  37
- Special Tools List
  38
3. Lubrication System

42
- Precautions in Operation
  43
- Troubleshooting
  43
- Engine Oil
  44
- Engine Oil Strainer Clean
  44
- Oil Pump
  45
- Gear Oil
  48
4. Fuel System

50
- Fuel System
  50
  - Precautions in Operation
    52
  - Trouble Diagnosis
    53
  - Carburetor Remove / Install(for UA30A-6)
    54
  - Air Cut-Off Valve
    55
  - Vacuum Chamber
    56
  - Float Chamber
    56
  - Carburetor Remove / Install(for UA30A-A&UA30A1-6)
    60
  - Air Cut-Off Valve
    61
  - Throttle Valve
    62
  - Float Chamber
    63
  - Adjustment of Idle Speed
    65
  - Fuel Tank
    66
  - Air Cleaner
    67
- Engine Removal
  70
  - Engine Installation
    75
6. Cylinder Head/Valve

76
- Cylinder Head/Valve
  76
  - Precautions in Operation
    77
  - Troubleshooting
    78
  - Cylinder Head Removal
    79
  - Cylinder Head Inspection
    82
  - Valve Stem Replacement
    85
  - Valve Seat Inspection and Service
    86
  - Cylinder Head Reassembly
    88
  - Cylinder Head Installation
    89
  - Valve Clearance Adjustment
    91
7. Cylinder/Piston

92
- Cylinder/Piston
  92
  - Precautions in Operation
    93
  - Trouble Diagnosis
    93
  - Cylinder and Piston Removal
    94
  - Piston Ring Installation
    97
  - Piston Installation
    98
  - Cylinder Installation
    98
8. V-Belt Driving System

100
- Maintenance Description
  101
- Trouble Diagnosis
  101
- Left Crankcase Cover
  102
- Drive Belt
  106
  - Drive Face
    108
  - Clutch Outer/Driven Pulley
    111
9. Final Driving Mechanism

116
- Final Driving Mechanism
  116
  - Precautions in Operation
    117
  - Trouble Diagnosis
    117
  - Disassembly of Transmission
    118
  - Inspection of Mission Mechanism
    126
  - Bearing Replacement
    128
  - Re-Assembly of Final Driving Mechanism
    131
10. Alternator/Starting Clutch

135
- Alternator
  135
  - Precautions in Operation
    136
  - Right Crankcase Cover Removal
    137
  - A.C.G. Set Removal
    137
  - Right Cover Bearing
    137
  - Flywheel Removal
    138
  - Starting Clutch
    139
  - Flywheel Installation
    141
  - A.C.G. Set Installation
    142
  - Right Crankcase Cover Installation
    142
11. Crankcase / Crank

145
- General Information
  146
- Trouble Diagnosis
  146
- Disassembly of Crankcase
  147
- Crankshaft Inspection
  149
- Assembly of Crankcase
  150
12. Cooling System

153
- Cooling System
  153
  - General Information
    154
  - Trouble Diagnosis
    154
  - System Test
    157
  - Radiator
    158
  - Water Pump
    160
  - Thermostat
    164
- Body Cover
  165
  - Fuel Tank Cover
    167
  - Front Fender
    168
  - Rear Fender
    174
14. Front Brake & Front Wheel

179
- Maintenance Description
  180
- Trouble Diagnosis
  181
- Front Wheel
  182
- Front Wheel Hub
  182
- Disk Brake System Inspection
  185
- Adding Brake Fluid
  186
- Brake Fluid Replacement / Air-Bleed
  187
- Front Brake Caliper
  188
- Brake Disk
  189
- Front Brake Master Cylinder
  189
15. Steering / Front Suspension

193
- Handlebar Upper Holder Bolt
  194
  - Operational Precautions
    194
  - Trouble Diagnosis
    194
  - Steering Handle
    195
  - Steering Shaft
    197
  - Steering Tie-Rod
    198
  - Knuckle
    199
  - Front Cushion
    200
  - Suspension Arm
    201
  - Toe-In
    202
16. Rear Brake & Rear Wheel & Rear Cushion

203
- Brake Hose Bolt
  204
  - Maintenance Description
    204
- Brake Lever Nut
  204
- Front
  204
- Rear Axle Castle Nut
  204
- Rear Axle Holder Bolt
  204
- Rear Wheel Nut
  204
- Swing Arm Pivot Bolt
  204
- Trouble Diagnosis
  205
- Rear Wheel
  206
- Rear Wheel Axle Connecter
  206
- Rear Wheel Axle
  207
- Rear Swing Arm
  211
- Disk Brake System Inspection
  212
- Adding Brake Fluid
  214
- Air-Bleed Valve
  215
  - Brake Fluid Replacement / Air-Bleed
    215
- Rear Brake Caliper
  216
- Brake Disk
  217
- Rear Brake Master Cylinder
  217
- Rear Cushion
  221
  - Mechanism Diagram
    222
  - Maintenance Data
    223
  - Technical Specification
    223
  - Trouble Diagnosis
    224
  - Battery
    225
  - Charging System
    226
  - Ignition System
    229
  - Starting System
    231
  - 17. Electrical System
    237
  - Cooling Fan Thermo Switch
    240
- Electrical Diagram
  243

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