Swatch Lasag SLS 200 CL16 Welding System Manuals

Manuals and User Guides for Swatch Lasag SLS 200 CL16 Welding System. We have 1 Swatch Lasag SLS 200 CL16 Welding System manual available for free PDF download: Service Instructions Manual

Swatch Lasag SLS 200 CL16 Service Instructions Manual

Swatch Lasag SLS 200 CL16 Service Instructions Manual (347 pages)

Laser Sources Pulsed Nd:YAG lasers 10 to 220 W output

Brand: Swatch | Category: Welding System | Size: 21 MB

Table of Contents

English

4
- Table of Contents
  4
- Foreword
  
  5
  - Documentation Overview
    5
  - Exemption from Liability
    5
  - Copyright
    5
- Authorised Persons
  
  6
  - Personnel Qualification for Service and Repair
    6
  - Training
    6
- Additional Safety Notices for Service Personnel
  
  6
- Special Tools for Service Personnel
  
  14
- Standards and Conformity
  
  15
  - Standards Applied
    15
  - Applied EU Guidelines
    15
  - Declaration of Conformity and CE Marking
    15
  - Conformity for the USA
    15
  - Technical Data
    17
    
    Technical Data Laser Source SLS 200 CL8
    17
    
    Technical Data Laser Source SLS 200 CL16
    18
    
    Technical Data Laser Source SLS 200 CL32
    19
    
    Technical Data Laser Source SLS 200 CL60
    21
    
    Laser Safety
    23
    
    Mechanical Specifications
    23
    
    General Ambient Data
    23
    
    Dimensions of the Laser Source SLS 200 CL
    24
  - Equipment of the Laser Sources
    26
    
    Alternative Design Versions
    26
    
    Normal Accessories Supplied
    27
    
    Packing List
    27
    
    Condition on Delivery
    27
    
    Special Accessories
    27
  - Flash Lamp Lifetime
    29
  - Standard Configurations: Cavities/Laserrods/Lamps
    30
  - Sls 200 Cl8-046/122
    32
  - Sls 200 Cl8-046/211
    34
  - Sls 200 Cl16/Cl32-046/122
    37
  - Sls 200 Cl16-046/211
    39
  - Sls 200 Cl16-306/222
    41
  - Sls 200 Cl16-306/411
    42
  - Sls 200 Cl16-306/422
    43
  - Sls 200 Cl32-046/211
    44
  - Sls 200 Cl32-306/222
    46
  - Sls 200 Cl32-306/411
    47
  - Sls 200 Cl32-306/422
    48
  - Sls 200 Cl60-306/222
    49
  - Sls 200 Cl60-306/411
    50
  - Sls 200 Cl60-306/422
    51
  - Structure of the Error Messages
    110
    
    Error Categories
    110
    
    Error Types
    110
    
    Display of the Complete Error Message
    110
  - Error Messages I = Interlock, Safety Circuit
    111
    
    Error List
    111
    
    Fundamental Function of the Safety Circuit
    112
    
    Location of the Error in the FLS N
    113
    
    Location of the Error in the FLS CL
    114
    
    Location of the Error in the KLS
    115
    
    Location of the Error in the SLS
    116
  - Error Messages M = Machine Safety
    117
    
    Error List
    117
    
    Location of the Error in the FLS N
    120
    
    Location of the Error in the FLS CL
    121
    
    Location of the Error in the KLS
    122
    
    Location of the Error in the SLS
    123
  - Error Messages L = Limits
    124
  - Error Messages H = Hardware
    125
  - Error Messages C = Control
    126
  - Error Messages T = Terminal
    127
  - Safety Notices
    129
  - Spare Parts for Optical Systems
    129
    
    Cavity 030 34.1502
    129
    
    Cavity 040 / 046 34.0899
    129
    
    Cavity 102 34.0410
    130
    
    Cavity 302 34.0411
    130
    
    Cavity 306 34.0811 / Cavity 307 34.1422
    130
    
    Cavity 502 34.0412
    131
    
    Other Spare Parts for the Optical System FLS, KLS and SLS
    132
    
    Further Spare Parts for Optical System FLS and KLS
    132
    
    Further Spare Parts for the Optical System KLS 246 MC20
    133
    
    Further Spare Parts for the Optical System SLS
    133
    
    Fiber Optic Cable Connector for the Optical System SLS
    134
  - Spare Parts and Accessories for the Processing Heads
    135
    
    Spare Parts for Processing Heads for Direct Beam Guidance
    135
    
    Accessories of Processing Heads for Direct Beam Guidance
    135
    
    Spare Parts for the Fiber Optic Processing Heads LLBK
    136
  - Spare Parts for LL-Cable
    137
  - Spare Parts Cooling Unit
    137
  - Spare Parts Power Supply
    138
    
    General Spare Parts
    138
    
    Electrical Components and Spare Parts for FLS N
    139
    
    Electrical Components and Spare Parts for FLS CL
    142
    
    Electrical Components and Spare Parts for KLS
    145
    
    Electrical Components and Spare Parts for SLS
    149
  - Preparation of the Operator Fot the Start-Up
    154
  - Start-Up of the Laser Source with Service Personnel
    154
    
    Procedure
    154
    
    Point of Departure
    154
    
    Checking the Main Switch and Emergency-Off Switch
    154
    
    Switch on the Cooling Unit and Check It
    154
    
    Basic Adjustment of the Optical System KLS 246 and FLS
    154
    
    Basic Adjustment for SLS
    155
    
    Setting up the Laser Source
    155
    
    Positioning of the Protection Devices in the Case of a Class 4 Laser
    155
    
    Switch on the Laser and Fine-Tune It
    155
    
    Checking the Laser Source
    155
    
    Training
    155
    
    Final Criteria
    156
  - Maintenance Regulations
    157
    
    Maintenance Plan for Service Personnel
    157
    
    Maintenance Record for Service Personnel
    158
  - Basic Adjustment Optical System
    164
    
    Adjusting Aids / Arrangement
    164
    
    Starting Point of a Non-Folded Resonator
    166
    
    Adjusting the Pilot Laser
    166
    
    Adjusting the Outlet Mirror
    169
    
    Adjusting the Cavity
    169
    
    Adjusting the Diaphragm (Only in Special Cases)
    170
    
    Adjusting the End Mirror
    170
  - Basic Adjustment Optical System CL8
    171
    
    Adjusting Aids / Arrangement CL8
    171
    
    Control of Pilot Laser Position CL8
    171
    
    Adjusting the Outlet Mirror
    173
    
    Adjusting the Cavity
    173
    
    Adjusting the Diaphragm
    174
    
    Adjusting the End Mirror
    174
    
    Fine Adjustment During Operation
    175
  - Optical Tests in Accordance with ATP
    175
    
    Measuring Instruments
    175
    
    Target Line and Symmetry (ATP B 1.2)
    176
    
    Energy Calibration (ATP B 1.3)
    176
  - Conclusion
    176
  - Repairs to the Optical System
    177
    
    Opening the Cavity for Checking Purposes
    177
    
    Changing the Cavity
    178
    
    Changing the Laser Rod
    179
    
    Changing the Ignition Wire
    180
    
    Changing the Lamp- and Rod Cooling Tube
    181
    
    Changing the Beam Shutter
    182
    
    Changing the End Mirror
    182
    
    Fine Adjustment During Operation
    182
Deutsch

184
- Adjustment of the Beam Changeover, Resp., Beam-Splitting
  
  185
  - Aids
    185
  - Point of Departure
    186
  - Arrangement Beam-Sharing
    186
  - Adjustment for Time Sharing (Example Mirror Configuration No. 14)
    187
- Adjustment of the Fiber Optic Connection
  
  194
- Repair and Maintenance
  
  202
- Description of the Control
  
  204
  - Prerequisites for the Software Version
    204
  - Overview
    204
  - Interlock
    205
  - Dummy Plug
    205
  - Description of the Control Module EM-LLOS4
    206
- Electrical Installation
  
  210
- Settings
  
  210
  - Settings on the Control Module EM-LLOS4
    210
  - System Parameters
    211
- Mirror Configurations
  
  216
  - Energy Sharing
    216
  - Time Sharing
    218
  - Time and Energy Sharing
    220
- Parts List for Mirror Configurations SLS
  
  225
- Dust Protection
  
  226
  - Technical Data of the NLS
    230
  - Brief Description of the NLS
    230
    
    CPU Sub Assembly
    230
    
    I/O Board
    231
    
    Software
    231
    
    Expansions
    231
  - Plug Designation of the NLS
    232
    
    I/O Board 1 (Upper Board)
    233
    
    I/O Board 2 (Lower Board)
    237
    
    Cpu
    240
  - NLS Pulse Generator
    241
  - Removal and Installation of the NLS
    244
    
    Replacing the NLS (Update, Repair)
    244
    
    Replace the NLS (See the above Drawing)
    246
    
    Loading Parameter
    246
  - Removal and Installation of the PC104-Modules in the NLS
    247
  - Description of the Power Supply
    249
    
    Introduction
    249
    
    Operating Principle
    249
    
    Possible Pulse Shapes
    251
  - Description of the Modules
    252
    
    Overview of the Modules
    252
    
    Main Switch and Mains Filter
    253
    
    Transformer
    253
    
    Mains Module
    253
    
    C-Module and Grounding Lines
    255
    
    Nls
    255
    
    Real Time Power Supply RTPS
    256
    
    RTR Controller
    259
    
    Optical System
    262
    
    Water Circuit CL8/CL16
    263
    
    External Water Circuit CL32/CL60
    264
    
    Internal Water Circuit CL32/CL60
    265
  - Removal- and Installation of Modules
    266
    
    Removal- and Installation of Real Time Power Supply RTPS
    266
    
    Removal- and Installation of the C-Module
    267
    
    Removal- and Installation of the Inductivity
    268
    
    Removal- and Installation of the RTR Controller
    268
    
    Removal- and Installation De-Ionizing Cartridge
    269
    
    Removal- and Installation Cooling Water Pump CL32/CL60
    270
    
    Adjustment of the Cabinet Temperature CL32/CL60
    271
    
    Removal and Installation of the Detector
    271
    
    Cleaning the Detector
    272

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