Swatch Lasag SLS CL Series Service Instructions Manual
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Swatch Lasag SLS CL Series Service Instructions Manual

Laser sources pulsed nd:yag lasers 10 to 220 w output
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SLS CL
Pulsed Nd:YAG lasers
10 to 220 W output
Service Instructions Laser Sources SLS CL
Release 0101 Sept 08

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Summary of Contents for Swatch Lasag SLS CL Series

  • Page 1 SLS CL Pulsed Nd:YAG lasers 10 to 220 W output Service Instructions Laser Sources SLS CL Release 0101 Sept 08...
  • Page 2 LASAG AG • C.F.L. Lohnerstrasse 24 • CH-3602 Thun • Switzerland Phone +41-33-227 4545 • Fax +41-33-227 4573 • lasers@lasag.ch • www.lasag.com LASAG Industrial-Lasers • A Division of the SWATCH Group (US) Inc. 1615 Barclay Boulevard • Buffalo Grove, IL 60089 • U.S.A.
  • Page 3 Service instructions Laser sources SLS 200 CL Table of contents Chapter 1 Introduction and additional Safety Notices 86.0621-01 Chapter 2 Technical Data SLS CL 86.0631-02 Chapter 3 Working Range Diagrams 86.0631-03 Chapter 4 Technical Data of the integrated Optical System LOS 86.0629-04 Chapter 5 Technical Data of the Beam Guidance with...

  • Page 4: Table Of Contents

    1 Introduction and additional Service instructions Laser sources safety notices 1 Introduction and additional safety notices Table of contents 1.1 Foreword 1.1.1 Documentation overview 1.1.2 Exemption from liability 1.1.3 Copyright 1.2 Authorised persons 1.2.1 Personnel qualification for service and repair 1.2.2 Training 1.3 Additional safety notices for service personnel 1.3.1 Additional safety notices...

  • Page 5: Foreword

    1 Introduction and additional Service instructions Laser sources safety notices 1.1 Foreword 1.1.1 Documentation overview The user documentation consists of the following three volumes: Operator instructions The operator instructions are to be used by the user staff as a training and working aid for the safe and appropriate operation and maintenance of LASAG laser sources.

  • Page 6: Authorised Persons

    1 Introduction and additional Service instructions Laser sources safety notices 1.2 Authorised persons 1.2.1 Personnel qualification for service and repair The laser source must only be serviced and repaired by technical specialists or by personnel having com- parable mechanical and electrical knowledge. A training or schooling by the manufacturer is absolutely necessary.

  • Page 7: Danger Signs, Symbols And Labels In The Cabinet

    1 Introduction and additional Service instructions Laser sources safety notices WARNING Strobe flashlamp light contains UV radiation. Avoid looking directly at the flashlamp. NOTE Operation with the cabinet door open only under continuous supervision (reduced coo- ling, fire hazard). 1.3.2 Danger signs, symbols and labels in the cabinet In the cabinet the following danger signs, symbols and labels are fixed at the places, where the appropri- ate dangers are present.
  • Page 8 1 Introduction and additional Service instructions Laser sources safety notices SLS 200 CL32 und CL60 SLS 200 / KLS 246 wird verwendet für 86.0620 01 05.indd Datei Typ: ai Werkstoff Therm. Behandlung Oberfläche Bearbeitung Änderungen Ersetzt durch Kanten ohne Angaben 00.00.07 CM 0,2-0,3 mm brechen Ersatz für...
  • Page 9 1 Introduction and additional Service instructions Laser sources safety notices FLS N FLS CL wird verwendet für 86.0620 01 06.indd Datei Typ: ai Werkstoff Therm. Behandlung Oberfläche Bearbeitung Ersetzt durch Änderungen Kanten ohne Angaben 00.00.07 CM 0,2-0,3 mm brechen Ersatz für Gewinde 6H/6g Gezeichnet Masstab...
  • Page 10 1 Introduction and additional Service instructions Laser sources safety notices Electric shock warning label 63.1901 Live supply line DANGER - VOLTAGE 63.4969 Supply line is live even when main switch is off 63.4969 55 mm Stored electric charge 63.2904 DISCHARGE BEFORE TOUCHING (SEE MANUAL) VOR BERÜHREN ENTLADEN...
  • Page 11 1 Introduction and additional Service instructions Laser sources safety notices High voltage on the plug 45.4719 Stored electric charge Betrieb Entladen 63.5393 Operation Discharge Gespeicherte Ladung Stored electric charge X134+ X134- 63.5593 100 mm Heavy weight 60kg 63.5594 60 kg Folie: gelb, permanent 10 cm...

  • Page 12: Supplementary Safety Measures For Class 4 Lasers

    1 Introduction and additional Service instructions Laser sources safety notices 1.3.3 Supplementary safety measures for class 4 lasers If the laser sources are operated in a laser installation as class 4 lasers, then the supplementary safety measures described in the following must be fulfilled. 1.

  • Page 13: Safety Rules On Class 4 Laser Installations

    1 Introduction and additional Service instructions Laser sources safety notices 1.3.4 Safety rules on class 4 laser installations These guidelines are additionally applicable to those for class 1 lasers. 1. Lock the room: Lock the room in the intended way before switching on the laser and - if present - switch on the laser warning lamp at its entrance.

  • Page 14: Special Tools For Service Personnel

    1 Introduction and additional Service instructions Laser sources safety notices 1.3.5.4 Service Operation on the Laser Source (wie Betrieb Laser Klasse 1) If on the laser source some or all hoods / covers have been removed, then the laser can only be operated with the service key.

  • Page 15: Standards And Conformity

    1 Introduction and additional Service instructions Laser sources safety notices 1.5 Standards and conformity 1.5.1 Standards applied The most important standards applied are: • SN EN 60825-1/A1:2002-07, Safety of laser installations - Part 1: Classification of installations, Requirements and user guidelines •...
  • Page 16 2 Technical data SLS CL Service instructions Laser sources SLS CL 2 Technical data This chapter provides an overall view of the technical data and the limit values, which have to be adhered to for an appropriate utilization and describes the equipment and the accessories Further information about specific technical data are contained: in further chapters of this Service instructions in the Operator instructions chapter 9, customer-specific documentation and updates...

  • Page 17: Technical Data

    2 Technical data SLS CL Service instructions Laser sources SLS CL 2.1 Technical data 2.1.1 Technical data laser source SLS 200 CL8 2.1.1.1 Laserspecifications Laser source SLS 200 CL8 Cavity Low power = LOP Laser type pulsed Nd:YAG solid state laser Wave length 1064 nm 1064 nm...

  • Page 18: Technical Data Laser Source Sls 200 Cl16

    2 Technical data SLS CL Service instructions Laser sources SLS CL 2.1.2 Technical data laser source SLS 200 CL16 2.1.2.1 Laserspecifications Laser source SLS 200 CL16 Cavity Low power = LOP Laser type pulsed Nd:YAG solid state laser Wave length 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm Pulse length max.

  • Page 19: Technical Data Laser Source Sls 200 Cl32

    2 Technical data SLS CL Service instructions Laser sources SLS CL 2.1.3 Technical data laser source SLS 200 CL32 2.1.3.1 Laserspecifications Laser source SLS 200 CL32 Cavity Low power = LOP Laser type pulsed Nd:YAG solid state laser Wave length 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm 1064 nm Pulse length max.
  • Page 20 2 Technical data SLS CL Service instructions Laser sources SLS CL 2.1.3.4 Water cooling Water inlet Temperature range 10-20° C, to be not condensing under local operating conditions Inlet pressure max. 8 bar Pressure difference min. 4 bar Water flow 1-10 l/min., depending on laser power and water inlet temperature Water quality normal mains water, non corrosive for copper/brass...

  • Page 21: Technical Data Laser Source Sls 200 Cl60

    2 Technical data SLS CL Service instructions Laser sources SLS CL 2.1.4 Technical data laser source SLS 200 CL60 2.1.4.1 Laserspecifications Laser source SLS 200 CL60 Cavity Laser type pulsed Nd:YAG solid state laser Wave length 1064 nm 1064 nm 1064 nm Pulse length max.
  • Page 22 2 Technical data SLS CL Service instructions Laser sources SLS CL 2.1.4.4 Water cooling Water inlet Temperature range 10-20° C, to be not condensing under local operating conditions Inlet pressure max. 8 bar Pressure difference min. 4 bar Water flow 1-15 l/min., depending on laser power and water inlet temperature Water quality normal mains water, non corrosive for copper/brass...

  • Page 23: Laser Safety

    2 Technical data SLS CL Service instructions Laser sources SLS CL 2.1. Laser safety The laser source without any processing protection housing is a class 4 laser with the following maximum values foe all cavities: Laser source SLS 200 CL8 Maximum safe laser energy 60 J Maximum average safe laser power...

  • Page 24: Dimensions Of The Laser Source Sls 200 Cl

    2 Technical data SLS CL Service instructions 1 Setup and Dimensions Laser sources SLS CL 2.1.8 Dimensions of the laser source SLS 200 CL Laserquelle SLS 200 CL 2.1.8. SLS 200 CL8/Cl16/CL32/CL60 Laser source SLS 200 CL 86 . 0631 - 02 - 0 DS: 47-20-07 ©...
  • Page 25 2 Technical data SLS CL Service instructions Laser sources SLS CL 2.1.8.2 Colours of the SLS cabinet Lapislazuli F07 NCS 2060-B70G Lapis lazuli Graphitgrau RAL 7024 Graphite grey Fenstergrau RAL 7040 Window grey Lapislazuli F07 NCS 2060-B70G Lapis lazuli Graphitgrau RAL 7024 (inkl.

  • Page 26: Equipment Of The Laser Sources

    2 Technical data SLS CL Service instructions Laser sources SLS CL 2.2 Equipment of the laser sources 2.2.1 Alternative design versions The laser source is available as type SLS 200 CL8/CL16 with air cooling and as type SLS 200 CL32/CL60 with water cooling.

  • Page 27: Normal Accessories Supplied

    2 Technical data SLS CL Service instructions Laser sources SLS CL 2.2.2 Normal accessories supplied The following accessories are supplied: • Set of tools • Spare flash lamp The following accessories are offered in addition and supplied on request: • Spare parts kit optical and electrical •...
  • Page 28 Service instructions 3 Working Range Diagrams Laser sources SLS 200 CL 3 Working Range Diagrams This chapter describes the various possible resonators of the optical system and their operating ranges. If applicable, the limit values, which have to be taken into consideration, are also indicated. The corresponding system parameters are listed in the ATP, chapter 10 of the opreator instructions.

  • Page 29: Flash Lamp Lifetime

    Working Range Diagrams Flash lamp lifetime Blitzlampe / flashlamp no. 64.0579 Blitzlampe / flashlamp no. 64.0552 Kavität / cavity 046/102 Kavität / cavity 302 Max. Energie Max. Energie max. energy max. energy 0.05 Mio. 0.1 Mio. 0.05 Mio. 0.2 Mio. 0.1 Mio.

  • Page 30: Standard Configurations: Cavities/Laserrods/Lamps

    Working Range Diagrams Standard configurations: Cavities / Laserrods / Lamps 86 . 0403 - 01 - 02 DS: 47-20-02/07 © Lasag AG, Thun, 31.07.08 CM I N D U S T R I A L - L A S E R S A COMPANY OF THE...
  • Page 31 Working Range Diagrams SLS 200 CL8-046/051/111 LOP LL >= 50µm, NA 0.11 86 . 0510 - 01 - 01 DS: 47-20-07 © Lasag AG, Thun, 29.09.06 I N D U S T R I A L - L A S E R S A COMPANY OF THE...

  • Page 32: Sls 200 Cl8-046/122

    Working Range Diagrams SLS 200 CL8-046/122 LL >= 100µm, NA 0.22 86 . 0510 - 01 - 02 DS: 47-20-07 © Lasag AG, Thun, 29.09.06 I N D U S T R I A L - L A S E R S A COMPANY OF THE...
  • Page 33 Working Range Diagrams SLS 200 CL8-046/122 LOP LL >= 100µm, NA 0.22 86 . 0510 - 01 - 03 DS: 47-20-07 © Lasag AG, Thun, 29.09.06 I N D U S T R I A L - L A S E R S A COMPANY OF THE...

  • Page 34: Sls 200 Cl8-046/211

    Working Range Diagrams SLS 200 CL8-046/211 LL >= 200µm, NA 0.11 86 . 0510 - 01 - 04 DS: 47-20-07 © Lasag AG, Thun, 29.09.06 I N D U S T R I A L - L A S E R S A COMPANY OF THE...
  • Page 35 Working Range Diagrams SLS 200 CL8-046/211 LOP LL >= 200µm, NA 0.11 86 . 0510 - 01 - 05 DS: 47-20-07 © Lasag AG, Thun, 29.09.06 I N D U S T R I A L - L A S E R S A COMPANY OF THE...
  • Page 36 Working Range Diagrams SLS 200 CL16/CL32-046/111 LOP LL >= 100µm, NA 0.11 86 . 0510 - 01 - 12 DS: 47-20-07 © Lasag AG, Thun, 29.09.06 I N D U S T R I A L - L A S E R S A COMPANY OF THE...

  • Page 37: Sls 200 Cl16/Cl32-046/122

    Working Range Diagrams SLS 200 CL16/CL32-046/122 LL >= 100µm, NA 0.22 86 . 0510 - 01 - 13 DS: 47-20-07 © Lasag AG, Thun, 29.09.06 CM I N D U S T R I A L - L A S E R S A COMPANY OF THE...
  • Page 38 Working Range Diagrams SLS 200 CL16/CL32-046/122 LOP LL >= 100µm, NA 0.22 86 . 0510 - 01 - 14 DS: 47-20-07 © Lasag AG, Thun, 29.09.06 CM I N D U S T R I A L - L A S E R S A COMPANY OF THE...

  • Page 39: Sls 200 Cl16-046/211

    Working Range Diagrams SLS 200 CL16-046/211 LL >= 200µm, NA 0.11 86 . 0510 - 01 - 16 DS: 47-20-07, 05 © Lasag AG, Thun, 29.09.06 CM I N D U S T R I A L - L A S E R S A COMPANY OF THE...
  • Page 40 Working Range Diagrams SLS 200 CL16-046/211 LOP LL >= 200µm, NA 0.11 86 . 0510 - 01 - 17 DS: 47-20-07, 05 © Lasag AG, Thun, 29.09.06 CM I N D U S T R I A L - L A S E R S A COMPANY OF THE...

  • Page 41: Sls 200 Cl16-306/222

    Working Range Diagrams SLS 200 CL16-306/222 LL >= 200µm, NA 0.22 86 . 0510 - 01 - 25 DS: 47-20-07 © Lasag AG, Thun, 22.02.06 CM I N D U S T R I A L - L A S E R S A COMPANY OF THE...

  • Page 42: Sls 200 Cl16-306/411

    Working Range Diagrams SLS 200 CL16-306/411 LL >= 400µm, NA 0.11 86 . 0510 - 01 - 27 DS: 47-20-07 © Lasag AG, Thun, 22.02.06 CM I N D U S T R I A L - L A S E R S A COMPANY OF THE...

  • Page 43: Sls 200 Cl16-306/422

    Working Range Diagrams SLS 200 CL16-306/422 LL >= 400µm, NA 0.22 86 . 0510 - 01 - 29 DS: 47-20-07 © Lasag AG, Thun, 02.08.05 WCH I N D U S T R I A L - L A S E R S A COMPANY OF THE...

  • Page 44: Sls 200 Cl32-046/211

    Working Range Diagrams SLS 200 CL32-046/211 LL >= 200µm, NA 0.11 86 . 0510 - 01 - 36 DS: 47-20-07, 05 © Lasag AG, Thun, 29.09.06 CM I N D U S T R I A L - L A S E R S A COMPANY OF THE...
  • Page 45 Working Range Diagrams SLS 200 CL32-046/211 LOP LL >= 200µm, NA 0.11 86 . 0510 - 01 - 37 DS: 47-20-07, 05 © Lasag AG, Thun, 29.09.06 CM I N D U S T R I A L - L A S E R S A COMPANY OF THE...

  • Page 46: Sls 200 Cl32-306/222

    Working Range Diagrams SLS 200 CL32-306/222 LL >= 200µm, NA 0.22 86 . 0510 - 01 - 45 DS: 47-20-07 © Lasag AG, Thun, 02.08.05 WCH I N D U S T R I A L - L A S E R S A COMPANY OF THE...

  • Page 47: Sls 200 Cl32-306/411

    Working Range Diagrams SLS 200 CL32-306/411 LL >= 400µm, NA 0.11 86 . 0510 - 01 - 47 DS: 47-20-07 © Lasag AG, Thun, 02.08.05 WCH I N D U S T R I A L - L A S E R S A COMPANY OF THE...

  • Page 48: Sls 200 Cl32-306/422

    Working Range Diagrams SLS 200 CL32-306/422 LL >= 400µm, NA 0.22 86 . 0510 - 01 - 49 DS: 47-20-07 © Lasag AG, Thun, 02.08.05 WCH I N D U S T R I A L - L A S E R S A COMPANY OF THE...

  • Page 49: Sls 200 Cl60-306/222

    Working Range Diagrams SLS 200 CL60-306/222 LL >= 200µm, NA 0.22 86 . 0510 - 01 - 65 DS: 47-20-07 © Lasag AG, Thun, 02.08.05 CM I N D U S T R I A L - L A S E R S A COMPANY OF THE...

  • Page 50: Sls 200 Cl60-306/411

    Working Range Diagrams SLS 200 CL60-306/411 LL >= 400µm, NA 0.11 86 . 0510 - 01 - 67 DS: 47-20-07 © Lasag AG, Thun, 06.01.05 CM I N D U S T R I A L - L A S E R S A COMPANY OF THE...

  • Page 51: Sls 200 Cl60-306/422

    Working Range Diagrams SLS 200 CL60-306/422 LL >= 400µm, NA 0.22 86 . 0510 - 01 - 69 DS: 47-20-07, 05 © Lasag AG, Thun, 02.08.05 CM I N D U S T R I A L - L A S E R S A COMPANY OF THE...
  • Page 52 4 Technical data of the integrated Service instructions Laser sources SLS with LOS optical system LOS 4 Technical data of the integrated optical system LOS This chapter describes the technical data of the integrated optical system, including the beam-splitting and the connection to the fiber-optic cable. The description of possible resonators is contained in chapter 3, Working Range Diagrams.
  • Page 53 4 Technical data of the integrated Service instructions Laser sources SLS with LOS optical system LOS 4. Supplementary technical data optical system 4.. Technical data of the beam shutter Switching time < 100 ms, i.e. max. 10 c/s without any pulse suppression. 4..2 Designation of the resonators The first group of figures indicates the last two figures of the mirrors.
  • Page 54 4 Technical data of the integrated Service instructions Laser sources SLS with LOS optical system LOS 4.2 Technical data of the beam-splitting 4.2. Deflection mirrors Depending on the application (refer to mirror configurations in the ATP, chapter 20), e.g., time - or energy sharing or a combination of these, the following mirrors are utilized.
  • Page 55 4 Technical data of the integrated Service instructions Laser sources SLS with LOS optical system LOS 4.3.2 De-focusing of the lens The defocus value for all resonators is indicated in the Working Range Diagram. 4.4 LED Status indication on the fiber optic socket The LED is lit on the plug, where the beam emerges (depending on the fiber status).
  • Page 56 5 Technical data of the beam guidance Service instructions Laser sources with fiber optic cables 5 Technical data of the beam guidance with fiber optic cables This chapter describes the technical data of the fiber optic cables and of the fiber optic processing heads LLBK.
  • Page 57 5 Technical data of the beam guidance Service instructions Laser sources with fiber optic cables 5.1 Introduction 5.1.1 Selection procedure For the definition of the modules for a specific process, the following steps are proposed for the beam guiding system. Several loops might be necessary. Step 1 Define the required optical spot size to reach the required process result.
  • Page 58 5 Technical data of the beam guidance Service instructions Laser sources with fiber optic cables 5.1.3 Compatibility and selection of the proper laser source The following table shows the allowed combinations of laser, fiber and head. Lasers for NA 0.11 have to be especially configured.
  • Page 59 5 Technical data of the beam guidance Service instructions Laser sources with fiber optic cables 5.2 Technical data of the fiber optic cables LL-97 When using fiber optic cables, the following settings have to be noted, which in general are not protected by system parameters.
  • Page 60 5 Technical data of the beam guidance Service instructions Laser sources with fiber optic cables INFORMATION FOR AVOIDING DAMAGE TO THE INSTALLATION 1. Use that type of fiber, for which the laser source is designed. For any admissible ap- plication it is also possible to utilize a fiber optic cable with a larger diameter. 2.
  • Page 61 5 Technical data of the beam guidance Service instructions Laser sources with fiber optic cables 5.3.1 Technical data fiber processing head LLBK25 LLBK25 • Small and low weight Fixing diameter: 25 mm • integration in automated equipment, tools, robots Max. average power 300 W low cost 30 W for 1)
  • Page 62 5 Technical data of the beam guidance Service instructions Laser sources with fiber optic cables 5.3.2 Technical data fiber processing head LLBK26 LLBK26 • Same as LLBK25, but oil and shake proof Fixing diameter: 26 mm • Preadjusted in working distance Max.
  • Page 63 5 Technical data of the beam guidance Service instructions Laser sources with fiber optic cables 5.3.3 Technical data of the fiber optic processing head LLBK45 LLBK45 • Standard fiber processing head Fixing diameter 45 mm • Simple, prooved and low cost Max.
  • Page 64 5 Technical data of the beam guidance Service instructions Laser sources with fiber optic cables Table for LLBK45 - part 2 Theoretical spot size [µm] Article for the different fibers Reference types in bold LL051 LL111 LL122 LL211 LL222 LL411 LL422 LL622 total...
  • Page 65 5 Technical data of the beam guidance Service instructions Laser sources with fiber optic cables 5.3.4 Technical data fiber optic processing head LLBK60 LLBK60 • New features: superior quality vision, stereo vision, zoom, illumination options, plasma light blocker Fixing diameter: 60 mm Max.
  • Page 66 5 Technical data of the beam guidance Service instructions Laser sources with fiber optic cables 5.3.4.2 Theoretical spot sizes for all combinations Theoretical spot size [µm] for the different fibers Reference types in bold LL051 LL111 LL122 LL211 LL222 LL411 LL422 LL622 total...
  • Page 67 5 Technical data of the beam guidance Service instructions Laser sources with fiber optic cables 5.3.4.3 Magnification factors of stereo vision Ocular Focusing No magn. Magnification changer with 5 steps Zoom magn. 0.63 ..lens module 0.63 ..F=200 F=150 ..
  • Page 68 5 Technical data of the beam guidance Service instructions Laser sources with fiber optic cables Focusing accessories 34.0397 to LLBK60: Module protection glass for welding D40x2 34.1058 to LLBK60: Module welding nozzle graphite, f = 100 mm 34.1155 to LLBK60: Crash protection unit 31.1358 to LLBK60: Shielding gas supply with valve, goose neck style, in development 34.1141...
  • Page 69 5 Technical data of the beam guidance Service instructions Laser sources with fiber optic cables 5.3.5 C-Mount camera and options CCD-Camera with C-mount for LLBK and BAK4, see drawing 24.0404-03-01/03 62.0186 CCD camera Watec ½" b/w, 12 V DC 62.0182 Power supply 230 V AC / 12 V DC 62.0175 TV Monitor, EM 96C 50Hz...
  • Page 70 5 Technical data of the beam guidance Service instructions Laser sources with fiber optic cables 1 Setup and Dimensions 5.4 Setup and dimensions Lichtleiter-Bearbeitungsköpfe LLBK25 5.4.1 Fiber processing heads LLBK25 Fiber processing head LLBK25 86 . 0621 - 05 - 15 ©...
  • Page 71 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK26 5.4.2 Fiber processing heads LLBK26 Fiber Processing Head LLBK26 LLBK26 40:40, 90° Art.Nr. 24.0440 schweissen / welding Art.Nr. 24.0442 schneiden mit Düse cutting with nozzle LLBK26 40:40, 0° Art.Nr. 24.0439 schweissen / welding Art.Nr. 24.0441...
  • Page 72 1 Setup and Dimensions 5 Technical data of the beam guidance Service instructions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK26 Fiber Processing Head LLBK26 LLBK26 40:40, 0° Art.Nr. 24.0437 schweissen / welding LLBK26 40:40, 0° Art.Nr. 24.0456 schneiden mit Düse cutting with nozzle 86 . 0392 - 01 - 61 DS: 47-20-21, 90-10-20 Lasag AG, Thun, 26.02.08 CM I N D U S T R I A L - L A S E R S...
  • Page 73 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK45 5.4.3 Fiber processing heads LLBK45 Fiber Processing Head LLBK45 LLBK45 100:100, 0° Art.Nr. 24.0366 schweissen / welding Art.Nr. 24.0368 schneiden mit Düse cutting with nozzle LLBK45 100:100, 90° Art.Nr. 24.0385 schweissen / welding keine Beobachtungspositionen...
  • Page 74 1 Setup and Dimensions 5 Technical data of the beam guidance Service instructions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK45 Fiber Processing Head LLBK45 LLBK45 100:50, 90° Art.Nr. 24.0372 schweissen / welding mit Monokular / with monocular Art.Nr. 24.0374 schneiden mit Düse cutting with nozzle mit Monokular / with monocular LLBK45 100:50, 90° Art.Nr. 24.0386 schweissen / welding keine Beobachtungspositionen no vision options Art.Nr. 24.0480...
  • Page 75 1 Setup and Dimensions 5 Technical data of the beam guidance Service instructions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK45 Fiber Processing Head LLBK45 LLBK45 100:150, 0° Art.Nr. 24.0387 schweissen / welding LLBK45 100:150, 90° Art.Nr. 24.0457 schweissen / welding LLBK45 200:50, 0° Art.Nr. 24.0450 schneiden mit Düse cutting with nozzle LLBK45 200:50, 90°...
  • Page 76 1 Setup and Dimensions 5 Technical data of the beam guidance Service instructions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK45 Fiber Processing Head LLBK45 LLBK45 200:100, 0° Art.Nr. 24.0454 schweissen / welding LLBK45 200:100, 90° Art.Nr. 24.0455 schweissen / welding LLBK45 200:200, 0° Art.Nr. 24.0452 schweissen / welding LLBK45 200:200, 90°...
  • Page 77 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables 5.4.4 Fiber processing heads LLBK45 1kW Lichtleiter-Bearbeitungsköpfe LLBK45 1kW Fiber Processing Head LLBK45 1kW LLBK45 75:50, 0° Art.Nr. 24.0394 schneiden mit Düse cutting with nozzle LLBK45 75:50, 90° Art.Nr. 24.0395 schneiden mit Düse cutting with nozzle...
  • Page 78 5 Technical data of the beam guidance Service instructions 1 Aufbau und Dimensionen Laser sources with fiber optic cables 1 Setup and Dimensions Lichtleiter-Bearbeitungsköpfe LLBK60 5.4.5 Fiber processing heads LLBK60 Fiber Processing Head LLBK60 86 . 0621 - 05 - 23 ©...
  • Page 79 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 OVERVIEW LLBK60 Basic POS 110 Art.Nr. 34.1064 Basic unit complete with mirror POS 120 Art.Nr. 34.1153 Turning block 90° to basic unit, complete with mirror POS 130 Art.Nr. 31.1378 Extension tube 45mm between basic unit and turning block...
  • Page 80 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 OVERVIEW LLBK60 Collimation POS 210 Art.Nr. 34.1057 Collimation f=100mm NA 0.22 POS 220 Art.Nr. 34.1154 Collimation f=200mm applicable only for NA 0.11 POS 240 Art.Nr. 34.1152...
  • Page 81 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 OVERVIEW LLBK60 Focussing POS 310 Art.Nr. 34.1176 Focussing module f=60mm POS 320 Art.Nr. 34.1177 Focussing module f=60mm with drive +/- 1mm POS 330 Art.Nr. 34.1059 Focussing module f=100mm...
  • Page 82 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 OVERVIEW LLBK60 Vision mono POS 810 Art.Nr. 34.1110 Adapter optics mono for camera adapter or monocular with lasersafety filter POS 820 Art.Nr. 24.0244 Adapter optics RS-BAK to camera adapter or monocular...
  • Page 83 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 OVERVIEW LLBK60 Vision stereo POS 910 Art.Nr. 34.1163 Adapter optics stereo. Adapter for stereo viewing with vision focus, crosshair adjustment and laser safety filter POS 915 Art.Nr. 34.1113 Adapter to stereo binoculars with laser safety filter...
  • Page 84 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 OVERVIEW LLBK60 Controller POS 710 Art.Nr. 32.2046 BK-controller CT1 POS 720 Art.Nr. 32.2053 Interface cable CT1 / modules 4p l=2m POS 730 Art.Nr. 32.2050 Bus cable 8p L=2m...
  • Page 85 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 407.87 LLBK60 Product 122.68 Art.Nr. 85.4020 Processing head LLBK60, 100:100 with monocular 45° Protection glass welding, adapter optics, monocular 45° with ocular 10x and crosshair 64.5 80.19 20.5...
  • Page 86 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 510.41 LLBK60 Product 142.73 49.5 Art.Nr. 85.4021 Processing head LLBK60, 100:100 with stereo binocular Protection glass welding, adapter optics for stereo viewing, magnification changer 0.63 to 4 times, 5 steps, stereo binocular with ocular 10x and crosshair...
  • Page 87 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 LLBK60 Basic Art.Nr. 34.1064 Basic unit, complete with mirror 20.5 86 . 0392 - 01 - 89 DS:47-20-21, 55-10-00, 90-10-20 Lasag AG, Thun, 26.02.08 CM I N D U S T R I A L - L A S E R S...
  • Page 88 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 LLBK60 Basic Art.Nr. 31.1378 Extension tube 45mm between basic unit and turning block LLBK60 Basic Art.Nr. 34.1153 Turning block 90° to basic unit, complete with mirror 86 .
  • Page 89 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 LLBK60 Collimation Art.Nr. 34.1057 Collimation f=100mm NA0.22 LLBK60 Collimation Art.Nr. 34.1154 Collimation f=200mm applicable only for NA 0.11 LLBK60 Collimation Art.Nr. 34.1152...
  • Page 90 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 LLBK60 Focussing Art.Nr. 34.1176 Focussing module f=60mm Art.Nr. 34.1177 Focussing module f=60mm with drive +/- 1mm LLBK60 Focussing Art.Nr. 34.1059 Focussing module f=100mm Art.Nr. 34.1104...
  • Page 91 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 LLBK60 Focussing Art.Nr. 34.1187 Focussing module f=150mm Art.Nr. 34.1188 Focussing module f=150mm with drive +/- 4mm LLBK60 Focussing Art.Nr. 34.1103 Focussing module f=200mm Art.Nr. 34.1118...
  • Page 92 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 LLBK60 Focussing Art.Nr. 34.0397 Protection glass module for welding D=40x2 LLBK60 Focussing Art.Nr. 31.1394 Welding nozzle graphite module f=150 Art.Nr. 34.1058 Welding nozzle graphite module...
  • Page 93 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 LLBK60 Focussing Art.Nr. 34.1179 Ringlight RL1 D60 white 4x5 diodes f=100 to f=150 to controller CT1 LLBK60 Focussing Art.Nr. 34.1162 Focussig lens to f=60 for ringlight RL1 D60 86 .
  • Page 94 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 LLBK60 Focussing Art.Nr. 34.1358 Gas valve NW 4 max. 12 bar 24VDC 16W 86 . 0392 - 01 - 96 DS:47-20-21, 55-10-00, 90-10-20 Lasag AG, Thun, 26.02.08 CM I N D U S T R I A L - L A S E R S...
  • Page 95 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 LLBK60 Vision mono Art.Nr. 34.1110 Adapter optics mono for camera adapter or monocular with lasersafety filter LLBK60 Vision mono Art.Nr. 34.1112 Adapter optics with selectable camera adapter or...
  • Page 96 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 LLBK60 Vision mono Art.Nr. 24.0244 Adapter optics RS-BAK to camera adapter or monocular with lasersafety filter Art.Nr. 31.1377 Adapter to adapter optics RS-BAK / basic unit LLBK60 Vision mono Art.Nr. 34.0281...
  • Page 97 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 LLBK60 Vision mono Art.Nr. 34.0537 Monocular 90° with ocular 10x and crosshair LLBK60 Vision mono Art.Nr. 34.1111 Camera adapter 90°...
  • Page 98 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 LLBK60 Vision mono Art.Nr. 41.7302 Camera adapter 0° with C-mount LLBK60 Vision mono Art.Nr. 34.1197 Coaxiallight CL1 white 12 diodes...
  • Page 99 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 LLBK60 Vision stereo Art.Nr. 34.1163 Adapter optics stereo Adapter for stereo viewing with vision focus and crosshair adjustment and laser safety filter LLBK60 Vision stereo Art.Nr. 34.1113 Adapter to stereo binoculars with laser safety filter...
  • Page 100 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 LLBK60 Vision stereo Art.Nr. 34.1135 Camera adapter with C-mount selectable 0-50% for ½” camera Art.Nr. 34.1134 Camera adapter with C-mount selectable 0-100% for ½” camera LLBK60 Vision stereo Art.Nr. 64.0684 Magnification changer stereo...
  • Page 101 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 LLBK60 Vision stereo Art.Nr. 34.1133 Stereo binocular 45° with ocular10x and crosshair LLBK60 Vision stereo Art.Nr. 34.1136 Stereo trinocular with ocular10x and crosshair fototubus selectable 0-50%...
  • Page 102 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 LLBK60 Vision Art.Nr. 34.1196 Plasma light blocker PA1 to controller CT1 LLBK60 Vision Art.Nr. 62.0186 CCD-camera b/w Watec ½” 12VDC Art.Nr. 62.0182 Power supply 230VAC / 12VDC...
  • Page 103 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 LLBK60 Controller Art.Nr. 32.2046 BK-Controller CT1 LLBK60 Controller Art.Nr. 32.2053 Interface cable CT1 modules 4p l=2m LLBK60 Controller Art.Nr. 32.2050 Bus cable...
  • Page 104 1 Aufbau und Dimensionen 5 Technical data of the beam guidance Service instructions 1 Setup and Dimensions Laser sources with fiber optic cables Lichtleiter-Bearbeitungsköpfe LLBK60 Fiber Processing Head LLBK60 LLBK60 Controller Art.Nr. 32.2052 Interface cable CT1 / Laser Conections: COM 1/2 USER1; RS232; customer L=7m LLBK60 Controller Art.Nr. 32.2051 Interface cable light / customer PC Conections: RS232 Customer; power supply 230/110V...
  • Page 109 6 Error messages Service instructions Laser sources 6 Error messages Table of contents 6.1 Structure of the error messages 6.1.1 Error categories 6.1.2 Error types 6.1.3 Display of the complete error message 6.2 Error messages I = Interlock, safety circuit 6.2.1 Error list 6.2.2 Fundamental function of the safety circuit 6.2.3 Location of the error in the FLS N...

  • Page 110: Structure Of The Error Messages

    6 Error messages Service instructions Laser sources 6.1 Structure of the error messages An error message consists of the indication of the error category, error type and error number. 6.1.1 Error categories Indication Meaning Edit Input not accepted Indication of errors in the communication or control system Loff / Coff Laser / cooling has switched off LNOK / CNOK...

  • Page 111: Error Messages I = Interlock, Safety Circuit

    6 Error messages Service instructions Laser sources 6.2 Error messages I = Interlock, safety circuit 6.2.1 Error list Message text Significance Measures Signal E-Stop int I 00 Internal or emergency stop on external Release emergency-off ESTOPI panel is activated E-Stop ext I 01 External emergency stop is activated Release emergency-off...

  • Page 112: Fundamental Function Of The Safety Circuit

    6 Error messages Service instructions Laser sources 6.2.2 Fundamental function of the safety circuit 6.2.2.1 Buildup of the safety circuit A safety circuit ensures, that the laser operation in any conditions, which could be dangerous for human beings or for the machine, is automatically switched off. The safety circuit is implemented with 2 channels and fulfils the requirements of the safety category 3.

  • Page 113: Location Of The Error In The Fls N

    6 Error messages Service instructions Laser sources 6.2.3 Location of the error in the FLS N LLEK mit/with I 04 + I 26-I 31 LLBK (Option) I 07 I 06 I 06 I 00 I 03 I 02 Option LLBK BAK4 I 00/I 01 I 08 I 09...

  • Page 114: Location Of The Error In The Fls Cl

    6 Error messages Service instructions Laser sources 6.2.4 Location of the error in the FLS CL LLEK mit/with I 04 + I 26-I 31 LLBK (Option) I 07 I 06 I 06 I 00 I 03 I 02 Option LLBK BAK4 I 00/I 01 I 08 I 09...

  • Page 115: Location Of The Error In The Kls

    6 Error messages Service instructions Laser sources 6.2.5 Location of the error in the KLS I 04 + I 26-I 31 LLEK mit/with I 07 I 06 I 06 LLBK (Option) I 09 Option LLBK BAK4 I 08 I 03 I 02 I 00 I 00/I 01...

  • Page 116: Location Of The Error In The Sls

    6 Error messages Service instructions Laser sources 6.2.6 Location of the error in the SLS I 09 I 06 I 04 + I 26-I 31 LLBK I 07 I 03 I 13/I 14/I 16 I 02 I 00 I 08 I 00/I 01 wird verwendet für 86.0620 06 08.indd...

  • Page 117: Error Messages M = Machine Safety

    6 Error messages Service instructions Laser sources 6.3 Error messages M = Machine safety 6.3.1 Error list Message text Significance Measures Signal BAK-protec M 00 Pressure switch open, protect. glass broken Insert new protection glass SLS 200 CL: Grounding connector line OS Put away the grounding connector not in inoperative position line in the optical system...
  • Page 118 6 Error messages Service instructions Laser sources Message text Significance Measures Signal LG 1 M 13 SLS 200, KLS 246: All laser systems Error in the charging device level/caity 1 Call customer service SLS 200 CL / FLS CL: SLS 200 CL / FLS CL: Error in the RTPS Check RTPS error status ...
  • Page 119 6 Error messages Service instructions Laser sources Message text Significance Measures Signal Frost M 26 Error temperature sensor, Check whether ambient temperature frost warning is too low. If necessary, call customer service Waiting M 27 Waiting time during turning on or off Pause during waiting time Voltage 1 M 28...

  • Page 120: Location Of The Error In The Fls N

    6 Error messages Service instructions Laser sources 6.3.2 Location of the error in the FLS N LLEK mit/with M31 M02 LLBK (Option) Option LLBK BAK4 M18 M07 M16 M11/28 M01/05 wird verwendet für 86.0620 06 12.indd Datei Typ: ai Werkstoff Therm.

  • Page 121: Location Of The Error In The Fls Cl

    6 Error messages Service instructions Laser sources 6.3.3 Location of the error in the FLS CL LLEK mit/with M31 M02 LLBK (Option) Option LLBK BAK4 M07/M08 M11/M12 M28/M29 M13/M14 M01/M26 M03/M04 M05/M06 wird verwendet für 86.0620 06 13.indd Datei Typ: ai Werkstoff Therm.

  • Page 122: Location Of The Error In The Kls

    6 Error messages Service instructions Laser sources 6.3.4 Location of the error in the KLS LLEK mit/with M10M30 M31M02 LLBK (Option) Option LLBK BAK 4 M1/5 wird verwendet für 86.0620 06 14.indd Datei Typ: ai Therm. Behandlung Werkstoff Oberfläche Bearbeitung Ersetzt durch Änderungen Kanten ohne Angaben...

  • Page 123: Location Of The Error In The Sls

    6 Error messages Service instructions Laser sources 6.3.5 Location of the error in the SLS M10/M26 M07/M26 M13/M18 M05/M26 wird verwendet für 86.0620 06 15.indd Datei Typ: ai Werkstoff Therm. Behandlung Oberfläche Bearbeitung Ersetzt durch Änderungen Kanten ohne Angaben 00.00.07 CM 0,2-0,3 mm brechen Ersatz für Gewinde 6H/6g...

  • Page 124: Error Messages L = Limits

    6 Error messages Service instructions Laser sources 6.4 Error messages L = Limits Message text Significance Measures Signal Max IP/SP L 00 Integ/system parameter larger than permitted Enter new value in operating range Min IP/SP L 01 Integ/system parameter smaller than permitted Enter new value in operating range Max recipe L 02...

  • Page 125: Error Messages H = Hardware

    6 Error messages Service instructions Laser sources 6.5 Error messages H = Hardware Message text Significance Measures Signal RF > fmax H 00 USER 1 interface: remote frequency too high Adapt external frequency or change laser parameters so that the external frequency is within the operating range.

  • Page 126: Error Messages C = Control

    6 Error messages Service instructions Laser sources 6.6 Error messages C = Control Message text Significance Measures Signal COM err 1 C 00 Error in msg format: overrun error Check plugs. Possibly set lower baud rate. COM err 2 C 01 Error in msg format: parity error Check plugs.

  • Page 127: Error Messages T = Terminal

    6 Error messages Service instructions Laser sources 6.7 Error messages T = Terminal Message text Significance Measures Signal no author. T 00 Missing authorization or password.  Give up authorization on the com- munications channel, which holds authorization occupied.  Log in at a higher password level no modem T 02 No local modem available...
  • Page 128 7 Spare parts and accessories Service instructions Laser sources 7 Spare parts and accessories This chapter contains the spare parts necessary for operation, servicing and repair as well as the ac- cessories offered for materials processing. The use of the parts must always be in accordance with the instructions in the respective chapters.

  • Page 129: Safety Notices

    7 Spare parts and accessories Service instructions Laser sources 7.1 Safety notices DANGER Danger to personal safety and damage to the laser source 1. The use of the spare parts and accessories must always be in accordance with the instructions and safety indications in the corresponding chapters and by the person nel authorized to do so.

  • Page 130: Cavity 102 34.0410

    7 Spare parts and accessories Service instructions Laser sources 7.2.3 Cavity 102 34.0410 Laser rod 1/4 x 3" 64.0110 Laser rod 1/4 x 3" 64.0061 Laser rod 1/4 x 3" 64.0053 Flash lamp 64.0579 all applications Rod cooling tube 41.4120 Lamp cooling tube 41.7165 Ignition wire 3"...

  • Page 131: Cavity 502 34.0412

    7 Spare parts and accessories Service instructions Laser sources 7.2.6 Cavity 502 34.0412 Laser rod 3/8 x 6" 64.0265 Laser rod 3/8 x 6" 64.0082 Laser rod 3/8 x 6" 64.0266 Flash lamp 64.0551 all applications Flash lamp 64.0793 drilling Flash lamp 64.0817 welding...

  • Page 132: Other Spare Parts For The Optical System Fls, Kls And Sls

    7 Spare parts and accessories Service instructions Laser sources 7.2.7 Other spare parts for the optical system FLS, KLS and SLS Outlet mirror 00.30 44.0076 Outlet mirror 00.60 44.0007 Outlet mirror 00.90 64.0632 for cavity 040 End mirror 44.0008 End mirror 44.0028 End mirror 44.0026...

  • Page 133: Further Spare Parts For The Optical System Kls 246 Mc20

    7 Spare parts and accessories Service instructions Laser sources Deflection mirror LLEK (100%) 64.0412 Mirror set LLEK 2x50% 34.0515 Mirror set LLEK 3x33% 34.0516 Mirror set LLEK 4x25% 34.0517 Mirror set LLEK 6x16% 34.0592 Lens LLEK F = 50 24.0346 Lens LLEK F = 100 24.0471...

  • Page 134: Fiber Optic Cable Connector For The Optical System Sls

    7 Spare parts and accessories Service instructions Laser sources 7.2.11 Fiber optic cable connector for the optical system SLS Adjusting module without optic 31.1322 Lens F = 10 C 34.1030 Lens F = 13 C 34.1467 Lens F = 16 C 34.1126 Lens F = 20 C...

  • Page 135: Spare Parts And Accessories For The Processing Heads

    7 Spare parts and accessories Service instructions Laser sources 7.3 Spare parts and accessories for the processing heads 7.3.1 Spare parts for processing heads for direct beam guidance BAK4 RS-BAK Lens F = 100 24.0325 Lens F = 150 24.0324 Lens F = 300 24.0323...

  • Page 136: Spare Parts For The Fiber Optic Processing Heads Llbk

    7 Spare parts and accessories Service instructions Laser sources 7.3.3 Spare parts for the fiber optic processing heads LLBK 7.3.3.1 LLBK25 40:40 and 90:90 Lens Ø = 25 40:40 34.0595 Lens Ø = 25 90° 40:40 34.0599 Lens Ø = 25 90:90 34.0667 Lens...

  • Page 137: Spare Parts For Ll-Cable

    7 Spare parts and accessories Service instructions Laser sources 7.4 Spare parts for LL-cable Description length 3 m length 5 m length 10 m special length LL-cable 50 µm, NA 0.11 34.1432 34.1433 34.1434 34.1482 LL-cable 100 µm, NA 0.22 34.0996 34.0997 34.0998...

  • Page 138: Spare Parts Power Supply

    7 Spare parts and accessories Service instructions Laser sources 7.6 Spare parts power supply 7.6.1 General spare parts Lamp 24 V 50 MA 63.1567 Lamp 28 V 50 MA 63.5149 Fusible cut-out T A1 63.0916 Fusible cut-out T A63 63.4837 Fusible cut-out T 2A 63.4840...

  • Page 139: Electrical Components And Spare Parts For Fls N

    7 Spare parts and accessories Service instructions Laser sources 7.6.2 Electrical components and spare parts for FLS N 7.6.2.1 View 3 5 7 15 16 17 1 4 6 9 8 wird verwendet für 86.0620 07 11.indd Datei Typ: ai 86 .
  • Page 140 7 Spare parts and accessories Service instructions Laser sources 7.6.2.2 Overview of components for the cabinet 21 22 23 24 21 22 23 24 29 33 29 33 ird verwendet für 6.0620 07 12.indd wird verwendet für 86.0620 07 12.indd 26 21 22 23 26 29 atei Typ: ai...
  • Page 141 7 Spare parts and accessories Service instructions Laser sources 7.6.2.3 List of article numbers Main switch 63.5298 Safety switch cadet 63.4794 Mains filter 63.5299 NTC-resistor 63.5148 Interface COM1 32.1874 Device protection switch 63.5142 Interface COM2 32.1875 Emergency-off relay 63.5589 Interface COM3 32.1876 Relay module 63.5301...

  • Page 142: Electrical Components And Spare Parts For Fls Cl

    7 Spare parts and accessories Service instructions Laser sources 7.6.3 Electrical components and spare parts for FLS CL 7.6.3.1 View 3 5 7 15 16 17 1 4 6 9 8 wird verwendet für 86.0620 07 11.indd Datei Typ: ai 86 .
  • Page 143 7 Spare parts and accessories Service instructions Laser sources 7.6.3.2 Overview of components for the cabinet 32 33 34 35 20 21 22 36 37 38 23 19 24 27 28 wird verwendet für 86.0620 07 15.indd Datei Typ: ai Werkstoff Therm.
  • Page 144 7 Spare parts and accessories Service instructions Laser sources 7.6.3.3 List of article numbers Main switch 63.5298 RTPS 140/06 33.0843 Mains filter 63.5299 Simmer fuse FF8A 63.5742 Interface COM1 FLS CL 32.2041 Fuse FFT6.25A 63.5863 Interface COM2 FLS CL 32.2042 RTR 3.0 33.0819 Interface COM3 FLS CL...

  • Page 145: Electrical Components And Spare Parts For Kls

    7 Spare parts and accessories Service instructions Laser sources 7.6.4 Electrical components and spare parts for KLS 7.6.4.1 View 42 43 44 45 46 47 wird verwendet für 86.0620 07 17.indd 86 . 0621 - 07 - 18 Datei Typ: ai ©...
  • Page 146 7 Spare parts and accessories Service instructions Laser sources 7.6.4.2 Overview of components for the mains module wird verwendet für 86.0620 07 18.indd Datei Typ: ai Werkstoff Therm. Behandlung Oberfläche Bearbeitung 86 . 0621 - 07 - 19 © Lasag AG, Thun, 26.02.08 CM I N D U S T R I A L - L A S E R S I N D U S T R I A L - L A S E R S Ersetzt durch...
  • Page 147 7 Spare parts and accessories Service instructions Laser sources 7.6.4.3 List of article numbers KLS 246 Safety switch Cadet 63.4794 Double push button 63.5151 DC Switch GSS5.7/96 33.0770 Contact element 63.5158 Simmer source SQ8/96 33.0769 Contact element 63.5159 NTC Resistance 63.5148 LED red 63.5291...
  • Page 148 7 Spare parts and accessories Service instructions Laser sources 7.6.4.4 List of article numbers KLS 246 MC20 Safety switch Cadet 63.4794 Light nipple 63.5152 DC Switch GSS5.7/96 33.0770 Lamp holder 63.4831 Simmer source SQ8/96 33.0769 LED yellow 63.5293 Grounding connection line 33.0778 Emergency-off push button 63.5286...

  • Page 149: Electrical Components And Spare Parts For Sls

    7 Spare parts and accessories Service instructions Laser sources 7.6.5 Electrical components and spare parts for SLS 7.6.5.1 Operating panel, interfaces and mains module 2 3 4 5 6 7 15 16 17 18 Mains filter from S. Nr.72 63.5220 Socket insert 63.5162 Main switch...
  • Page 150 7 Spare parts and accessories Service instructions Laser sources 7.6.5.2 Components of the power supply SLS 200 CL16 Safety switch Cadet 63.4794 Charging unit RTPS16/04 33.0842 Inductivity with cavity 046/102 33.0803 Simmer fuse FF8A 63.5742 Inductivity with cavity 306 33.0793 Fuse FFT6.25A 63.5863 Grounding line...
  • Page 151 7 Spare parts and accessories Service instructions Laser sources 7.6.5.4 Components of the power supply SLS 200 CL32/CL60 Safety switch Cadet 63.4794 Charging unit RTPS32 33.0801 Inductivity with 33.0828 Charging unit RTPS32/04 33.0832 SLS 200 CL32/CL60 Charging unit RTPS60 33.0792 Grounding line 33.0813 Charging unit RTPS60/04...
  • Page 152 7 Spare parts and accessories Service instructions Laser sources 7.6.5.5 Optical system SLS 200 CL16/CL32/CL60 Grounding line 31.1131 Option adjusting laser 34.1013 Beam switch 34.0841 Lifting modules A to D righthand 34.1007 Energy measurement 34.0840 Lifting modules A to D left 34.1008 Leakage detector 33.0676...
  • Page 153 8 Start-up and maintenance Service instructions Laser sources of the laser source 8 Start-up and maintenance of the laser source This chapter describes to service personnel how to put LASAG laser sources into operation for the first time and the necessary maintenance work Table of contents 8.1 Preparation of the operator fot the start-up 8.2 Start-up of the laser source with service personnel...

  • Page 154: Preparation Of The Operator Fot The Start-Up

    8 Start-up and maintenance Service instructions Laser sources of the laser source 8.1 Preparation of the operator fot the start-up The preparations of the operator for the start-up are described in chapter 3 of the Integration instruc- tions. 8.2 Start-up of the laser source with service personnel 8.2.1 Procedure 1.

  • Page 155: Basic Adjustment For Sls

    8 Start-up and maintenance Service instructions Laser sources of the laser source 8.2.6 Basic adjustment for SLS 1. Transport security for the laser rod: Remove the sticker on the cavity. 2. Fiber-optic cable outputs: Remove the stickers. 3. Visually check the optical system for any transport damage. Remark: The adjustment is secure during transportation and does not have to be carried out again 8.2.7 Setting up the laser source...

  • Page 156: Final Criteria

    8 Start-up and maintenance Service instructions Laser sources of the laser source 8.3 Conclusion of the start-up 8.3.1 Final criteria 1. Verification in accordance with the checklist that the inspection has been carried out and checklist signed by both parties. 2.

  • Page 157: Maintenance Regulations

    8 Start-up and maintenance Service instructions Laser sources of the laser source 8.4 Maintenance regulations 8.4.1 Maintenance plan for service personnel Interval: annually or after 2000 operating hours in multi-shift mode. Using the 82.1260-02_FO_ Maintenance report Inspection by Activity Remarks Supply •...

  • Page 158: Maintenance Record For Service Personnel

    8 Start-up and maintenance Service instructions Laser sources of the laser source 8.4.2 Maintenance record for service personnel The service log 82.1260 02 01 is to be completed for every maintenance operation: the operator is advised to create a folder to hold the above-mentioned document and other reports. 86 .
  • Page 163 9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS 9 Adjustment and repair of the SLS optical system LOS Table of contents 9.1 Basic adjustment optical system 9.1.1 Adjusting aids / arrangement 9.1.2 Starting point of a non-folded resonator 9.1.3 Adjusting the pilot laser 9.1.4 Adjusting the outlet mirror 9.1.5 Adjusting the cavity...

  • Page 164: Basic Adjustment Optical System

    9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS 9.1 Basic adjustment optical system General procedure: 1. Determination of the beam axis with the pilot laser. 2. Adjustment of the individual elements against the direction of the beam, starting with the last ele ment right back to the end mirror.
  • Page 165 9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS SLS (046/02) SLS (06) SLS (06) 86 . 0629 - 09 - 0 © Lasag AG, Thun, 15.05.08 CM I N D U S T R I A L - L A S E R S A COMPANY OF THE...

  • Page 166: Starting Point Of A Non-Folded Resonator

    9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS 9.1.2 Starting point of a non-folded resonator 1. Main switch off, open the cover of the optically system, plug in the grounding line. 2. Remove diaphragm (if present), outlet and end mirror. 3.
  • Page 167 9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS 1. Mainswitch on 2. Pilot laser on 1. Plug adjusting aid (41.9084) into the fiber-optic cable socket No. 1. 2. Open the beam shutter. 3.
  • Page 168 9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS Optical system with a folded resonator 1. Dismantle both deflection mirrors (34.1011 No.1 and No.2). 2. Main switch ON. 3. Pilot laser ON. 4. Plug the adjusting aid (41.9084) into the fiber-optic cable socket No. 1. 5.

  • Page 169: Adjusting The Outlet Mirror

    9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS 9.1.4 Adjusting the outlet mirror 1. Interrupt the beam behind the outlet mirror item 2 with a sheet of white paper. 2. Insert the outlet mirror. 3.

  • Page 170: Adjusting The Diaphragm (Only In Special Cases)

    9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS 9.1.6 Adjusting the diaphragm (only in special cases) 1. Install the holder at the required distance. Insert the diaphragm. 2. Fix the sheet of white paper «STOP» bet- ween the cavity and the diaphragm.

  • Page 171: Basic Adjustment Optical System Cl8

    9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS 41.9084 45.4629 9.2 Basic adjustment optical system CL8 General procedure: 1. Determination of the beam axis with the pilot laser. 2. Adjustment of the individual elements against the direction of the beam, starting with the last ele- ment right back to the end mirror.
  • Page 172 9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS 9.2.3 Adjusting the pilot laser CL8 Starting point 1. Main switch on, Pilot laser on 2. Plug the adjusting aid 41.9084 into the fiber- optic cable socket 3.

  • Page 173: Adjusting The Outlet Mirror

    9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS 9.2.4 Adjusting the outlet mirror 1. Interrupt the beam behind the outlet mirror item 2 with a sheet of white paper. 2. Insert the outlet mirror. 3.

  • Page 174: Adjusting The Diaphragm

    9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS 9.2.6 Adjusting the diaphragm 1. Install the holder at the required distance. Insert the diaphragm. 2. Fix the sheet of white paper «STOP» bet- ween the cavity and the diaphragm.

  • Page 175: Fine Adjustment During Operation

    9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS 9.2.8 Fine adjustment during operation 1. Remove any pieces of paper possibly still remaining in the optical system. 2. Replace the grounding cable in its holder. WARNING AGAINST LASER RADIATION Take protection measures for class 4 lasers! Wear protection glasses!

  • Page 176: Target Line And Symmetry (Atp B 1.2)

    9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS 9.3.2 Target line and symmetry (ATP B 1.2) 1. Install the energy calibration mirror on position 1. 2. By means of the energy calibration mirror pos.1, position the pilot laser parallel to the separating plate pos.2.

  • Page 177: Repairs To The Optical System

    9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS 9.5 Repairs to the optical system 9.5.1 Opening the cavity for checking purposes 1. Main switch off, open the hood of the optical system. plug in the grounding cable. 2.

  • Page 178: Changing The Cavity

    9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS 9.5.2 Changing the cavity 1. Main switch off, open the cover of the optical system, plug in the grounding cable. 2. Loosen the screws item 1, ventilate the cavity and swing it out. 3.

  • Page 179: Changing The Laser Rod

    9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS 9.5.3 Changing the laser rod 1. Main switch off, open the cover of the optical system, plug in the grounding cable, swing out the ca- vity.

  • Page 180: Changing The Ignition Wire

    9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS 9.5.4 Changing the ignition wire 1. Open the cavity and swing it out in accordance with chapter 9.5.1. 2. Remove the flash lamp. 3. Unscrew and remove 3 screws item 1. 4.

  • Page 181: Changing The Lamp- And Rod Cooling Tube

    9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS 9.5.5 Changing the lamp- and rod cooling tube 1. Remove cavity in accordance with chapter 9.5.2. 2. Open the cavity, remove the flash lamp, laser rod and ignition wire. 3.

  • Page 182: Changing The Beam Shutter

    9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS 9.5.6 Changing the beam shutter 1. Main switch off, open the cover of the opti cal system, plug in the grounding cable. 2. Loosen screw item 1, pull out the connec tion cable and remove the beam shutter.
  • Page 183 9 Adjustment and repair of the Service instructions Laser sources with LOS SLS optical system LOS 9.5.9 Conclusion of the repairs 1. Laser off, main switch off. 2. Switch off the service key and remove it. 3. Close the cover. 86 .
  • Page 184 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10 Adjustment and description fiber-optic cable coupling LOS This chapter describes the fiber-optic cable coupling and the beam changeover inclusive the optical adjustment, maintenance and control for laser sources with LOS. The relevant diagrams can be found in chapter 18.

  • Page 185: Adjustment Of The Beam Changeover, Resp., Beam-Splitting

    10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.1 Adjustment of the beam changeover, resp., beam-splitting 10.1.1 Aids 45.4022 Target cross-hair template Art.Nr. 45.4022 Target cross-hair template Art.Nr. 45.4698 45.4022 45.4698 41.9084 45.4629 Adjusting pin Art.Nr. 41.9084 Adjusting aid Art.Nr.

  • Page 186: Point Of Departure

    10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.1.2 Point of departure 1. Main switch OFF, cover open. 2. Optical system adjusted. 3. Fiber-optic cable sockets well tightened. 4. Mirrors to be used, resp., beam-splitter mirrors installed. 5.

  • Page 187: Adjustment For Time Sharing (Example Mirror Configuration No. 14)

    10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.1.4 Adjustment for Time Sharing (example mirror configuration No. 14) 1. Main switch ON. 2. Select configuration No. 14 with the dip-switch on the LLOS4 print. Adjust the system parameters SP 49/50/53/54 in accordance with the table Mirror configurations 10.7.
  • Page 188 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 8. Install lifting module D and plug in the electric connection. 9. Set the Fiber Status to 6. 10. Adjustment of the axis d. With the screws (item 1), adjust the mirror D in such a manner, that the beam deflected by 90 °...
  • Page 189 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 12. Install the lifting modules A, B, C and E and plug in the electric connections. 13. Set the Fiber Status to 4. 14. Adjustment of the axis c. With the screws (item 1), adjust the mirror C in such a manner, that the beam deflected by 90 °...
  • Page 190 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 16. Set the Fiber Status to 3. 17. Adjustment of the axis b. Parallel adjustment by means of the mirror B (1x 45.4699 and 45.4629). 18. After the parallel adjustment of the axis b, the distance of the axis b to the coupling module has to amount to 83 mm ±...
  • Page 191 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 22. Install the fixed mirrors F2, F3, F4, F6 (do not tighten the screws). 23. Set the Fiber Status to 1. 24. Verify point 7. 25. Set the Fiber Status to 5. 26.
  • Page 192 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 29. Set the Fiber Status to 6. 30. Position the fixed mirror F6 with the fixing screws item 2 in such a manner, that the pilot laser beam on the one hand passes through the adjusting aid item 3 in station No.
  • Page 193 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 35. Set the Fiber Status to 2. 36. Position the fixed mirror F2 in such a manner with the fixing screws item 2, that the pilot laser beam on the one hand passes through the adjusting aid item 3 in station No.2 and simultaneously is po- sitioned approx.

  • Page 194: Adjustment Of The Fiber Optic Connection

    10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.2 Adjustment of the fiber optic connection 10.2.1 Aids Adjusting device Art. No 24.0459 für 100 - 400 µm fiber optic cables Outputs with 600 µm fibers have to be adjusted with ≤ 400 µm fibers Note: (600 µm fibers are to big for the CCD camera) for further information refer to adjustment instructions 24.0459-05-01.

  • Page 195: Setting-Up The Adjusting Microscope

    10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.2.4 Setting-up the adjusting microscope 1. Plug-in the fiber optic cable. 2. Main switch ON, pilot laser ON, beam shutter OPEN, select the fiber status. 3. Install the adjusting plate item 5 (Art. No 45.4597) by means of 2 screws. 4.

  • Page 196: Fiber Optic Adjustment By Means Of The Adjusting Module

    10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.2.5 Fiber optic adjustment by means of the adjusting module Conditions for the optical adjustment. 1. Fiber optic surface sharply focussed. 2. Pilot laser with minimum focus point diameter. 3.
  • Page 197 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 14 13 10 12 11 10 12 11 Fig. 2 Type of screw: Item Art.No. Designation Dimension Type pcs. 63.3265 Set-screw M3x3 Hexagon socket 63.3265 Set-screw M3x3 Hexagon socket 63.3265...
  • Page 198 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.2.5.1 Focus adjustment 1. The zero focus position of the adjusting module is pre-adjusted (about ± 0.2mm). 2. Starting position CCD-adjusting microscope: Reduce the pilot laser beam by means of the NG-filter (filter holder of the microscope). In case of time sharing, use “NG9 ~ 1%“...
  • Page 199 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 8. Defocussing coupling lens by -0.1 mm. This corresponds to a rotation of the threaded ring by 30° in counter-clockwise direction, 30° = hole distance of item.12 (refer to Fig. 4). 0.1 mm = ~1 hole distance...

  • Page 200: Verification Of The Focussing And Centricity Of The Yag-Laser Beams

    10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.2.6 Verification of the focussing and centricity of the YAG-laser beams on the fiber optic cable surface by means of the adjusting unit SLS Note: for further information refer to adjustment instructions 24.0459-05-01. 1.
  • Page 201 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS Note: the RG1000 filter has to be used all the time. Note: for best screen pictures try different KG/NG-filters. Important: Check CCD saturation (not much YAG light on the CCD). (Fig.

  • Page 202: Repair And Maintenance

    10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.3 Repair and maintenance 10.3.1 Changing the adjusting module 1. Dismantle the adjusting plate item 1 by releasing the two Allen screws item 2. 2. Release the set screw item 3 and carefully take out the adjusting module item 4. 3.

  • Page 203: Changing The Mirrors- Or Beam-Splitting Plates

    10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.3.2 Changing the mirrors- or beam-splitting plates 1. Release the polyamide screw item 1 and remove the mirror. 2. During the installation of the mirror pay attention, that the notch of the mirror item 2 (if present) is located at the mirror holder surface with the oblique milling.

  • Page 204: Description Of The Control

    10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.4 Description of the control The schematic diagrams are contained in chapter 18. 10.4.1 Prerequisites for the Software Version The following description is only applicable for the following versions: •...

  • Page 205: Interlock

    10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.4.3 Interlock The following schematic diagram illustrates the principle for the hardware channel 1, the signal IL, and the software channel 2, the signal ILFIB. The detailed schematic diagram is contained in chapter 18. The fact, that the blind plug only contains one bridge, has to be especially noted.

  • Page 206: Description Of The Control Module Em-Llos4

    10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.4.5 Description of the Control Module EM-LLOS4 This description relates to the software version 1. Hardware belonging to it : Control module EM-LLOS4, art. No. 32.1969 10.4.5.1 Adjustments S1 (Configuration) On the following lists, the individual combinations of the fibers (signals DEF1...6) and of the solenoids (lifting module A...E) are defined.
  • Page 207 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.4.5.3 Timing diagram Zyklus Zyklus Cycle Cycle DEFx Abfrage alle DEF-Signale (min 0,1 ms) Polling all DEF-signals (min 0,1 ms) Abfrage alle DEF-Signale (min 0,1 ms) Frühest möglicher neuer Zyklus Polling all DEF-signals (min 0,1 ms) Earliest possible new cycle...
  • Page 208 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.4.5.6 Terms used Lifting module: Module connected to the control module, which by means of a solenoid places the mirror into the passing -, resp., deflecting position (also refer to the descrip- tion of the hardware).
  • Page 209 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.4.5.9 Significance of the LEDs Signal ALLINP All lifting modules utilized in the driving and configurations are respectively in the correct position Pulse for running-out the lifting module to the «deflection position» Pulse for running-in the lifting module to the «passing position»...

  • Page 210: Electrical Installation

    10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.5 Electrical installation 10.5.1 Connection of the fiber-optic cable sockets For every fiber-optic cable socket there is a coded connection on the connection module EM-LLOS3. For not installed fiber-optic cable sockets, a plug with a bridge for the IL signal is plugged in. 10.5.2 Control module EM-LLOS4 In the case of the option Time Sharing, the control module EM-LLOS4 is required for driving the lifting modules.

  • Page 211: System Parameters

    10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.6.2 System parameters The following system parameters have to be set in accordance with the mirror configuration. SP29 FibMovT Max. movement time for the mirror movement. SP30 FibRebT Max.
  • Page 212 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.6.3 Significance of the system parameters SP49 and SP50 Mirror Configuration 1-35 SP 49 Fiber Mirror Configuration Bit-Value Station for System- Number parameter Fiber Fiber 1 Status 0 Fiber 2 Fiber 3...
  • Page 213 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS Mirror configuration 1-35 SP 50 Fiber Mirror Configuration Bit-Value Station for System- Number parameter Fiber Fiber 1 Status 4 Fiber 2 Fiber 3 Fiber 4  ...
  • Page 214 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS Mirror configuration 40-63 SP 49 Fiber Mirror Configuration Bit-Value Station for System- Number parameter Fiber Fiber 1 Status 0 Fiber 2 Fiber 3 Fiber 4 Fiber 5 Fiber 6 Fiber 7 Fiber 8...
  • Page 215 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS Mirror configuration 40-63 SP 50 Fiber Mirror Configuration Bit-Value Station for System- Number parameter Fiber Fiber 1 Status 4 Fiber 2 Fiber 3 Fiber 4 Fiber 5 Fiber 6 Fiber 7 Fiber 8...

  • Page 216: Mirror Configurations

    10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.7 Mirror configurations 10.7.1 Energy Sharing Art.No. 31.1586 Art.No. 31.1587 no LLOS4 no LLOS4 Art.No. 31.1588 Art.No. 31.1589 no LLOS4 no LLOS4 86 . 0629 - 10 -  ©...
  • Page 217 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS Energy Sharing Art.No. 31.1590 no LLOS4 86 . 0629 - 10 -  © Lasag AG, Thun, 15.05.08 CM I N D U S T R I A L - L A S E R S I N D U S T R I A L - L A S E R S A COMPANY OF THE A COMPANY OF THE...

  • Page 218: Time Sharing

    10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.7.2 Time Sharing Art.No. 31.1591 Art.No. 31.1592 Art.No. 31.1593 Art.No. 31.1594 86 . 0629 - 10 -  © Lasag AG, Thun, 15.05.08 CM I N D U S T R I A L - L A S E R S I N D U S T R I A L - L A S E R S A COMPANY OF THE A COMPANY OF THE...
  • Page 219 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS Time Sharing Art.No. 31.1595 Art.No. 31.1596 Art.No. 31.1597 86 . 0629 - 10 - 6 © Lasag AG, Thun, 15.05.08 CM I N D U S T R I A L - L A S E R S I N D U S T R I A L - L A S E R S A COMPANY OF THE A COMPANY OF THE...

  • Page 220: Time And Energy Sharing

    10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.7.3 Time and Energy Sharing Art.No. 31.1598 Art.No. 31.1599 Art.No. 31.1601 Art.No. 31.1602 86 . 0629 - 10 -  © Lasag AG, Thun, 15.05.08 CM I N D U S T R I A L - L A S E R S I N D U S T R I A L - L A S E R S A COMPANY OF THE...
  • Page 221 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS Time and Energy Sharing Art.No. 31.1603 Art.No. 31.1604 Art.No. 31.1605 Art.No. 31.1606 86 . 0629 - 10 - 8 © Lasag AG, Thun, 15.05.08 CM I N D U S T R I A L - L A S E R S I N D U S T R I A L - L A S E R S A COMPANY OF THE A COMPANY OF THE...
  • Page 222 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS Time and Energy Sharing Art.No. 31.1607 Art.No. 31.1608 Art.No. 31.1609 Art.No. 31.1610 86 . 0629 - 10 - 9 © Lasag AG, Thun, 15.05.08 CM I N D U S T R I A L - L A S E R S I N D U S T R I A L - L A S E R S A COMPANY OF THE A COMPANY OF THE...
  • Page 223 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS Time and Energy Sharing Art.No. 31.1611 Art.No. 31.1612 Art.No. 31.1613 Art.No. 31.1614 86 . 0629 - 10 - 0 © Lasag AG, Thun, 15.05.08 CM I N D U S T R I A L - L A S E R S I N D U S T R I A L - L A S E R S A COMPANY OF THE A COMPANY OF THE...
  • Page 224 10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS Time and Energy Sharing Art.No. 31.1615 86 . 0629 - 10 - 1 © Lasag AG, Thun, 15.05.08 CM I N D U S T R I A L - L A S E R S I N D U S T R I A L - L A S E R S A COMPANY OF THE A COMPANY OF THE...

  • Page 225: Parts List For Mirror Configurations Sls

    10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.8 Parts list for mirror configurations SLS 200 86 . 0629 - 10 - 2 © Lasag AG, Thun, 15.05.08 CM I N D U S T R I A L - L A S E R S I N D U S T R I A L - L A S E R S A COMPANY OF THE A COMPANY OF THE...

  • Page 226: Dust Protection

    10 Adjustment and description fiber-optic Service instructions Laser sources with LOS cable coupling LOS 10.9 Dust protection 86 . 0629 - 10 -  © Lasag AG, Thun, 15.05.08 CM I N D U S T R I A L - L A S E R S I N D U S T R I A L - L A S E R S A COMPANY OF THE A COMPANY OF THE...
  • Page 229 12 Description and repair NLS Service instructions Laser sources 12 Description and repair NLS This chapter describes the laser control system NLS with the Signals and the removal and installation of the control system. The integration interfaces are described in the Integration instructions. The parameters set for the NLS are described on the CD 06.0020.

  • Page 230: Technical Data Of The Nls

    12 Description and repair NLS Service instructions Laser sources 12.1 Technical data of the NLS CPU sub assembly Expansion with PC104 modules Housing for I/O boards I/O board No. 1, standard I/O board No. 2, for 2-stage power supply and options Sockets, total 3 per board Socket fixing device and earthing connection 12.2 Brief description of the NLS...

  • Page 231: I/O Board

    12 Description and repair NLS Service instructions Laser sources 12.2.2 I/O Board An I/O board contains the necessary circuits for all single stage laser power supplies. Bus system: PC104i 16 opto-decoupled (for USER1 interface) Digital inputs: 24 not potential-separated ones (for internal needs) 8 opto-decoupled (for USER1 interface) Digital outputs: 16 not potential-separated ones (for internal needs)

  • Page 232: Plug Designation Of The Nls

    12 Description and repair NLS Service instructions Laser sources 12.3 Plug designation of the NLS Pin designation COM 2 COM 1 X3, X4 X13, X14 Row z Row d Row b wird verwendet für 86.0620 12 04.indd Datei Typ: ai 86 .

  • Page 233: I/O Board 1 (Upper Board)

    12 Description and repair NLS Service instructions Laser sources 12.4 NLS Signals description 12.4.1 I/O Board 1 (upper board) Signal I/O Significance Gas Valve Optic-Head GVALVO Output to the gas valve in the processing head (On/off) Cooling Unit COOL Output to protection for cooling unit (Switch on/off) Deflection 1..4 4d,z, DEF1..
  • Page 234 12 Description and repair NLS Service instructions Laser sources Signal I/O Significance SQ1OK Simmer source 1 OK GSS1OK Charging unit 1 OK Leak-Detector 1 in laser supply unit + level switch LG1OK Announces, that no leak has been detected and that there is sufficient water in the cooling unit tank Shutter Open 1 LEAK1...
  • Page 235 12 Description and repair NLS Service instructions Laser sources Signal I/O Significance Remote Control Accepted Indicates, that the laser can be remote controlled through this interface. Includes all sensible activities. Shutter is open Is 1, when the beam shutter is open. Is 0, when the beam shutter is in motion or closed.
  • Page 236 12 Description and repair NLS Service instructions Laser sources Signal I/O Significance Temperature Cabinet A TCABA Input for NTC Temperature Water 1 TWAT1 Input for NTC Beam Expander Position BEXPOS Analogue input, measures the voltage, which is returned from the beam expan- Temperature Optical System 1 TOS1 Input for NTC...

  • Page 237: I/O Board 2 (Lower Board)

    12 Description and repair NLS Service instructions Laser sources 12.4.2 I/O Board 2 (lower board) X13: Signal I/O Significance DEF5, 2d,2z 2 outputs for a further 2 fiber optic mirrors (with this max. 6). DEF6 RESO0 Free reserve outputs. RESO5 ILSUP Control input for interlock power supply.
  • Page 238 12 Description and repair NLS Service instructions Laser sources X14: Signal I/O Significance Signals to the user interface S-Strobe for data transmission. T-Strobe for data transmission. Data bits inputs RESIP1 12d,z Free reserve inputs (potential-free). RESIP2 Data direction for data transmission with DI/DO/SS/ST OK cascading input (ext.
  • Page 239 12 Description and repair NLS Service instructions Laser sources Signal I/O Significance Firing Pulse very laser pulse triggered generates a positive flank on this signal (pulse width not yet defined). Every laser pulse triggered with the beam shutter open generates a confirma- tion pulse of a selectable length here.

  • Page 240: Cpu

    12 Description and repair NLS Service instructions Laser sources 12.4.4 CPU J4 (CAN1, electrically isolated) Signal Significance not connected CAN-low GND-CAN not connected not connected GND-CAN CAN-high not connected not connected J5 (CAN2) Signal Significance not connected CAN-low GND-CAN not connected not connected GND-CAN CAN-high...

  • Page 241: Nls Pulse Generator

    12 Description and repair NLS Service instructions Laser sources 12.5 NLS Pulse generator Explanations The pulse generator consists of the following components: Main oscillator TP logic (for external clock frequency) Splitter SIM/ATL changeover Delay Pulse width HALT logic Monoflop for WP Monoflop for E-measurement.
  • Page 242 12 Description and repair NLS Service instructions Laser sources Timer / pulse generation main schematic diagram 1 MHz 125 kHz 250 kHz 500 kHz 1 MHz wird verwendet für 86.0620 12 14.indd Datei Typ: ai Therm. Behandlung Werkstoff Oberfläche Bearbeitung Ersetzt durch Änderungen Kanten ohne Angaben...
  • Page 243 12 Description and repair NLS Service instructions Laser sources The WP monoflop after each laser pulse generates an acknowledging pulse of a programmable length (8us ... 400ms). The software ensures, that this monoflop is only released with the shutter open. The WP signal can be obtained by the user at the USER1 interface.

  • Page 244: Removal And Installation Of The Nls

    12 Description and repair NLS Service instructions Laser sources 12.6 Removal and installation of the NLS 12.6.1 Replacing the NLS (update, repair) wird verwendet für 86.0620 12 52.indd This document assumes, that you are familiar with the operating of the NLS (PC-Program PCT1.EXE). It also assumes that a PC with this program and a NULL-Modem-Cable is available.
  • Page 245 12 Description and repair NLS Service instructions Laser sources Prior to the replacement of an NLS, all parameters and recipes have to be saved: Connect the PC with PCT1.EXE to the COM1 – interfaces of the laser (KLS246, etc.) with a null-mo- dem cable.

  • Page 246: Replace The Nls (See The Above Drawing)

    12 Description and repair NLS Service instructions Laser sources 12.6.2 Replace the NLS (see the above drawing) Loosen the fixing screw (pos. 1) Loosen the fixing female screw (pos. 2) Remove the NLS from the cabinet Loosen the 4 fixing screws for the connector guards and remove them Remove the connectors and take away the NLS Install a new NLS in reverse order 12.6.3 Loading parameter...

  • Page 247: Removal And Installation Of The Pc104-Modules In The Nls

    12 Description and repair NLS Service instructions Laser sources Importing recipes: Select the menu “Recipes – Edit Recipes ”. Carry out the following steps for every recipe to be imported: • Select the recipe. • Click on the menu point “File – Import”. •...
  • Page 248 13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13 Description and repair LV CL This chapter describes the particular modules and their cooperation in the power supply of the laser sources SLS CL, as well as the trouble shooting and failure corrective action. The corresponding schematic diagrams and drawings can be found in chapter 14 to 16.

  • Page 249: Description Of The Power Supply

    13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.1 Description of the power supply 13.1.1 Introduction The (flash-)lamp power supply RTPS (Real Time Power Supply) provides the possibility of controlling the pulse power during a pulse. Through this pulse shaping, a flexible adaptation of the pulse power can be implemented.
  • Page 250 Legend Eingangsspannung Kapazität Schalter Freilaufdiode 13 Description and repair LV CL Service instructions Speicherdrossel Laser sources KLS CL/SLS CL Blitzlampe Ausgangsspannung The putting into circuit of the flash lamp takes place in accordance with the principle of a low-setting actuator. The transistor LT is driven with a fixed modulation frequency of 20 kHz.

  • Page 251: Possible Pulse Shapes

    13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.1.3 Possible pulse shapes By controlling the flash lamp current, the pulse shape of the emitted flash lamp pulse can be applied specifically. Figure 4 shows a selection of possible pulse shapes. Time t [ms] Time t [ms] Time t [ms]...

  • Page 252: Description Of The Modules

    13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.2 Description of the modules 13.2.1 Overview of the modules CL8/CL16 CL32/CL60 wird verwendet für 86.0630 13 05.indd Inductivity (choke) Mains module NM wird verwendet für Grounding conductor line Main switch with mains filter 86.0630 13 05.indd C-module...

  • Page 253: Main Switch And Mains Filter

    13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.2.2 Main switch and mains filter DANGER OF ELECTRIC SHOCK Even with the main switch switched off, the mains power supply line and the mains filter are still under voltage! 13.2.3 Transformer The transformer T1 serves for adaptation to the most customary mains voltages worldwide.
  • Page 254 13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.2..3 Power contactors K1 and K2 The power contactors are actuated by the safety relay A10. With them, the mains voltage is applied to the RTPS module and to the discharge contactor. As a result, this module is only under voltage when the laser is switched on.

  • Page 255: C-Module And Grounding Lines

    13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.2.5 C-module and grounding lines Nect to the C-module a grounding line is attached. DANGER Stored charge, no pole at ground. For grounding and short-circuiting, both contacts of the capacitors have to be contacted with the grounding line simultaneously.

  • Page 256: Real Time Power Supply Rtps

    13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.2. Real Time Power Supply RTPS 13.2..1 Safety measures DANGER Electric shock from stored electrical charge The C-module works with voltages up to 450 volts. The following is to be done before any action is taken: 1.
  • Page 257 13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.2..2.3 Error condition If an error occurs during operation, then the RTPS switches off the power part, discharges the capacitor module and the laser power supply changes to the condition Standby.
  • Page 258 13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.2..3 Electrical data The electrical connections are arranged as follows: Plug / Pin Significance X 130 208 V Power input X 131 +24 V Auxiliary voltage X 132 Interface RTR X 133 Serial interface (programming RTPS)

  • Page 259: Rtr Controller

    13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.2.8 RTR Controller The digital process computer controls and monitors the RTPS and presets the pulse shape for the laser pulse. The RTR has the possibility of storing 15 pulse shapes in its internal memory. The communications and the voltage supply of the RTR are implemented through the 40p ribbon connector cable (X 230) to the RTPS.
  • Page 260 13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.2.8.2 Function 13.2.8.2.1 Starting characteristic Power Up/Reset: The main switch of the laser power supply is switched on and the control voltage applied. As soon as the control voltage is stable, the Reset is enabled and the components of the RTR (e.g., DSP) are started.
  • Page 261 13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.2.8.2. Indication of the operating modes D135 D136 D13 Status Remarks Login RTR is waiting for the login Control Pulse shaping is switched on Direct PWM Pulse shaping is switched off, direct control value present Download Data / program download (moving light) Error...

  • Page 262: Optical System

    13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.2.9 Optical system 1. Grounding line, position in service condition 11. Holder for the grounding line, position normal 2. Beam switch operation 3. Energy measurement, 12. Option laser diode for adjusting proposes connection fiber-optic cable 13.

  • Page 263: Water Circuit Cl8/Cl16

    13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.2.10 Water circuit CL8/CL16 Also refer to schematic diagram cooling system in chapter 15. Kavität Main elements Detectors Filters 1. Water tank 10. Flow measurement 20. Filter in the cavity 2.

  • Page 264: External Water Circuit Cl32/Cl60

    13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.2.11 External water circuit CL32/CL60 Also refer to schematic diagram cooling system in chapter 14. Main elements Detectors 1. Water connection inlet 11. Measurement of temperature 2. Water connection outlet 3.

  • Page 265: Internal Water Circuit Cl32/Cl60

    13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.2.12 Internal water circuit CL32/CL60 Also refer to schematic diagram cooling system in chapter 14. Main elements Detectors Filters 1. Water tank 10. Flow measurement 20. Filter in the cavity 2.

  • Page 266: Removal- And Installation Of Modules

    13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.3 Removal- and installation of modules 13.3.1 Removal- and installation of Real Time Power Supply RTPS DANGER Electric shock due to stored electric charge The RTPS operates with voltages of up to 1400 Volt. Prior to its removal ground it and short-circuit it! After switching-off the power supply, the voltage at the power outlet reduces to less than 50 Volt within 2 seconds.

  • Page 267: Removal- And Installation Of The C-Module

    13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.3.2 Removal- and installation of the C-module DANGER Stored charge, no pole at ground. For grounding and short-circuiting, both contacts of the capacitors have to be contacted with the grounding line simultaneously.

  • Page 268: Removal- And Installation Of The Inductivity

    13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.3.3 Removal- and installation of the inductivity DANGER Electric shock due to stored electric charge Prior to any contact with electric parts of the installation, ground - and short-circuit them with the grounding line.

  • Page 269: Removal- And Installation De-Ionizing Cartridge

    13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.3.5 Removal- and installation de-ionizing cartridge 1. Drain the cooling water with the drain cock on the pump (refer to removal of the cooling water pump). 2. Release union nut item 1. 3.

  • Page 270: Removal- And Installation Cooling Water Pump Cl32/Cl60

    13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.3.6 Removal- and installation cooling water pump CL32/CL60 1. Drain cooling water from drain cock item A. wird verwendet für 86.0630 13 27.indd 2. Release fixing screws item 1 and remove control valve. 3.

  • Page 271: Adjustment Of The Cabinet Temperature Cl32/Cl60

    13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.3. Adjustment of the cabinet temperature CL32/CL60 The cabinet cooler regulates the cabinet temperature by controlling the external cooling water. The regulating valve for the cabinet temperature is located in the cabinet above the cooling water pump. Adjustment: Position 5, i.e., clockwise up to the stop.

  • Page 272: Cleaning The Detector

    13 Description and repair LV CL Service instructions Laser sources KLS CL/SLS CL 13.3.9 Cleaning the detector Remove and clean the sieve, replace it in case of severe blinding. Spill flow detector with water in op- posite direction to the arrow marked on the body. The flow detector is NOT oilproof, do not use organic solvents! 1.
  • Page 273 Service instructions 14 Schematic diagrams laser source Laser sources SLS CL SLS 200 CL 14 Schematic diagrams laser source SLS 200 CL60/CL32 Table of contents Power schematic diagrams SLS 200 CL60 10.0476-01-01/02 Power schematic diagrams SLS 200 CL32 10.0477-01-01/02 Power schematic diagrams LV 200 CL60/CL32 13.0289-02-01/05 Control schematic diagrams...
  • Page 274 3x208...480V Laserversorgung LV 200 CL 60 3x208 3x230V Power supply LV 200 CL 60 3x18V F0.1...0.3 F3/F4/F5 K1/K2 K1/K2 Drossel Choke Lüfter +5/+12/-12V- Pumpe Speisung Ventilator Ladegerät C-Modul Pump +12V-Speisung +5/+12/-12V-supply Charging unit C-module +12V-supply RTPS60 C-60 Netzfilter Filter Lüfter Drossel Steuergerät Ventilator...
  • Page 275 Laserversorgung LV 200 CL 60 Power supply LV 200 CL 60 (Option) Board 2 Steuergerät Control unit Board 1 Interlockkreis Durchfluss- Bedienung Interlock Regler Leckdetektor SYSTEM USER1 COM1 COM3 wächter Op. panel circuit Control unit Flow control Leak detector device (Option) WLD3-024 Bedienfeld...
  • Page 276 3x208...480V Laserversorgung LV 200 CL 32 3x208 3x230V Power supply LV 200 CL 32 3x18V F0.1...0.3 F3/F4/F5 K1/K2 K1/K2 Lüfter +5/+12/-12V- Pumpe Speisung Ventilator Ladegerät C-Modul Pump +12V-Speisung +5/+12/-12V-supply Charging unit C-module +12V-supply RTPS32 C-32+16 Netzfilter Filter Lüfter Drossel Steuergerät Ventilator Choke Control unit...
  • Page 277 Laserversorgung LV 200 CL 32 Power supply LV 200 CL 32 (Option) Board 2 Steuergerät Control unit Board 1 Interlockkreis Durchfluss- Bedienung Interlock Regler Leckdetektor SYSTEM USER1 COM1 COM3 wächter Op. panel circuit Control unit Flow control Leak detector device (Option) WLD3-024 Bedienfeld...
  • Page 278 (L1) (L2) (L3) (L1) (L2) (L3) (L1) Siehe lokale Netzspannung See local mains connection (L2) (L3) Max. Primärströme Max. primary currents CL 60 CL 32 200V: 208V: 230V: 380V: 400V: 480V: T1 T2 T3 L1' L2' L3' L1 L2 L3 Klemmenleiste Erde Earth connection bar Netzanschluss...
  • Page 279 (L1) (L2) (L3) (L1) (L2) (L3) (L1) (L2) (L3) F0.1..0.3 Nur CL 60! FF30A T6A3 T6A3 T6A3 CL 60 only! 1 3 5 R S T A B C XP PBM25UT01-C Drossel Choke 33.0824 A1 B1 C1 (PE) (PE) (L) (L) (PE) Kühlgerät Lüfter Lüfter...
  • Page 280 (L1) (L2) (L3) (L1) (L2) (L3) (L1) (L2) (L3) F0.1..0.3 Nur CL 32! FF16A T6A3 T6A3 T6A3 CL 32 only! 1 3 5 XP PBM25UT01-C (PE) (PE) (L) (L) (PE) Kühlgerät Lüfter Lüfter +12V-Speisung Cooling unit Ventilator Ventilator +12V power supply X131 31.1493 U1 V1 W1...
  • Page 281 Nur CL 60! C-Modul C-module CL 60 only! CL 60/08 33.0857 C1...C8 Ladegerät X135 / ZK+ Charging unit RTPS 60/04 X135 / ZK- 33.0823 13700uF/315V R1.2 R1.1 Drossel Choke 20uH 33.0828 Erdpeitsche Grounding connection line LLOS2 g 11.11.05 Zw h 04.02.08 Zw d 31.03.04 Zw e 01.12.04 Zw f 01.04.05 Zw...
  • Page 282 C-Modul Nur CL 32! C-module CL 32 only! CL 32&16 33.0805 Ladegerät X135 / ZK+ Charging unit C1...C8 5600uF/450V X135 / ZK- RTPS 32/04 33.0832 R1.2 R1.1 Drossel Choke Erdpeitsche 20uH Grounding connection line 33.0828 LLOS2 a 06.02.08 Zw Service Verw.
  • Page 283 X81/A12 X81/A01 +24V X81/C01 X4/30d LSBYL ILWREA Laser-Aus Taste Arbeitsraum Laser Standby-Lampe X5/28 Interlock +24V Laser off switch Interlock switch Laser stand-by lamp ILWREB processing room X81/A02 6 ILWRE X3/14z ILWRE X81/B01 X3/12d LOFFS LLOS2 X80/B06 IL (Shutter) X2/6 X80/B07 IL (Shutter) X2/7 X81/A09...
  • Page 284 (siehe / 13.0289-03-01) X4/26z LENR IL Schrank A Laser Enable Relais IL cabinet A 0,5W Laser enable relay X3/18d ILCAB1 X3/22z LENOK X4/26d WTCHDG IL Schrank B Watchdog Relais IL cabinet B Watch dog relay X3/18z ILCAB2 Phasenausfall Überwachung Phase drop off monitoring (siehe / 13.0289-02-02) Schlüsselschalter Service...
  • Page 285 LLOS2 X81/C03 X4/28d LWARNL X80/A02 X5/04d BEXPOS BEXPOS X1/2 X80/A03 X3/08d BEXRT BEXRT X1/3 Laser Warnlampe X80/A04 X3/08z BEXLFT BEXLFT X1/4 Laser warning lamp X80/A05 X3/32z LEAK2 LEAK2 X1/5 X80/A06 X4/32z SOC1 SOC1 X1/6 X80/A07 X3/30d SHO1 SHO1 X1/7 X80/A08 X3/30z SHC1 SHC1 X1/8 X80/A09...
  • Page 286 Gültig ab Gültig bis Juni 03 Juni 03 Valid from Valid until June 03 June 03 brown white X5/08b +12V Durchflusswächter black green X5/08d FLOW1 Flow control device blue brown X5/08z FLOW1G X270 Leckdetektor Leckdetektor LV 24VDC Leak detector Leak detector 24VDC WLD3-024 power supply...
  • Page 287 X81/A12 X81/A01 +24V X81/C01 X4/30d LSBYL ILWREA Laser-Aus Taste Arbeitsraum Laser Standby-Lampe X5/28 Interlock +24V Laser off switch Interlock switch Laser stand-by lamp ILWREB processing room X81/A02 6 ILWRE X3/14z ILWRE X81/B01 X3/12d LOFFS LLOS2 X80/B06 IL (Shutter) X2/6 ESTOP2A X80/B07 USER4A IL (Shutter)
  • Page 288 (siehe / 13.0289-03-06) IL Schrank A Not-Aus Relais IL cabinet A Emergency off relay XPS-AC X3/18d ILCAB1 IL Schrank B 2.Ebene Schlüsselschalter Interlock IL cabinet B Interlock key switch (Ebene 1/2 / Level 1/2) X3/18z ILCAB2 1.Ebene X81/B05 Schlüsselschalter Service X81/C02 X4/28z LONL Service key switch...
  • Page 289 4.Ebene Schlüsselschalter Interlock Interlock key switch (Ebene 3/4 / Level 3/4) 3.Ebene X81/C05 X4/02d X4/02z X4/04d X4/04z X4/08d X4/08z X4/10d GVALV X4/10z GVALV X4/12d X4/12z X4/18d Stecker X51 / USER1 X4/18z Connector X51 / USER1 X4/20d FINP1 X4/20z FINP1 X5/16d X5/16z X5/14d X5/14z...
  • Page 290 +24VF7 Not-Aus-Relais +24VF6 LSBYL LONL Laser-Aus Taste Laser-Ein Taste Laser Standby-Lampe Laser-Ein Lampe S6/H6 S5/H5 Laser-off switch Laser on switch Laser stand-by lamp Laser on lamp LOFFS LONS Not-Aus-Relais ESTOP2C LWARNL ESTOP2E 31 51 Laser Warnlampe Not-Aus Laser warning lamp Emergency-off 32 52 ESTOP2F...
  • Page 291 USER4A USER4A +24VF7 LONSEXT0 +24VF6 LSBYL 2.Ebene Schlüsselschalter Interlock Laser-Aus Taste Interlock key switch Laser Standby-Lampe S6/H6 (Ebene 1/2 / Level 1/2) Laser-off switch 1.Ebene Laser stand-by lamp Not-Aus-Relais LOFFS LONL ESTOP2A Laser-Ein Taste ESTOP2C Laser-Ein Lampe S5/H5 ESTOP2E Laser on switch Laser on lamp 31 51 Not-Aus...
  • Page 292 Service instructions 15 Schematic diagrams laser source Laser sources SLS CL SLS 200 CL 15 Schematic diagrams laser source SLS 200 CL16 Table of contents Power schematic diagrams SLS 200 CL16 10.0478-01-01/02 Power schematic diagrams LV 200 CL16 13.0291-02-01/03 Control schematic diagrams LV 200 CL16 13.0291-03-01/04 Control schematic diagrams USER4A/5A...
  • Page 293 3x208...480V Laserversorgung LV 200 CL 16 3x208 3x230V Power supply LV 200 CL 16 3x18V F0.1...0.3 F3/F4/F5 K1/K2 K1/K2 +5/+12/-12V- Speisung Ladegerät C-Modul +12V-Speisung +5/+12/-12V-supply Charging unit C-module +12V-supply RTPS16 C-32+16 Netzfilter Filter Drossel Steuergerät Lüfter Kühlgerät Choke Control unit Ventilator Cooling unit M1..4...
  • Page 294 Laserversorgung LV 200 CL 16 Power supply LV 200 CL 16 (Option) Board 2 Steuergerät Control unit Board 1 Interlockkreis Bedienung Interlock Regler Leckdetektor SYSTEM USER1 COM1 COM3 Op. panel Kühlgerät circuit Control unit Leak detector Cooling unit (Option) WLD3-024 Bedienfeld Operating USERxy...
  • Page 295 (L1) (L2) (L3) (L1) (L2) (L3) (L1) Siehe lokale Netzspannung See local mains connection (L2) (L3) Max. Primärströme Max. primary currents 200V: 11,5A 208V: 230V: 380V: 6,1A 400V: 5,7A 480V: 4,8A T1 T2 T3 L1' L2' L3' L1 L2 L3 Klemmenleiste Erde Earth connection bar Netzanschluss...
  • Page 296 (L1) (L2) (L3) (L1) (L2) (L3) (L1) (L2) (L3) F0.1..0.3 FF16A T6A3 T6A3 T6A3 1 3 5 Terminal XP PBM25UT01-C +12V-Speisung U1 V1 W1 +12V power supply X131 Drossel Choke (L) (L) (PE) M1...M4 Ladegerät Kühlgerät Lüfter Ladegerät Charging unit Cooling unit Ventilator Charging unit...
  • Page 297 C-Modul C-module CL 32&16 33.0805 Ladegerät X135 / ZK+ C1...C8 Charging unit 5600uF/450V X135 / ZK- RTPS 16/04 33.0831 R1.1 R1.2 Fabrikat: ABB Producer: ABB Drossel Choke Erdpeitsche Kavität / cavity 102: 44uH / 33.0803 Grounding connection line Kavität / cavity 306: 30uH / 33.0793...
  • Page 298 X81/A12 X81/A01 +24V X81/C01 X4/30d LSBYL ILWREA Laser-Aus Taste Arbeitsraum Laser Standby-Lampe X5/28 Interlock +24V Laser off switch Interlock switch Laser stand-by lamp ILWREB processing room X81/A02 6 ILWRE X3/14z ILWRE X81/B01 X3/12d LOFFS LLOS2 X80/B06 IL (Shutter) X2/6 X80/B07 IL (Shutter) X2/7 X81/A09...
  • Page 299 (siehe / 13.0291-03-01) X4/26z LENR IL Schrank A IL cabinet A Laser Enable Relais 0,5W Laser enable relay X3/18d ILCAB1 X3/22z LENOK X4/26d WTCHDG IL Schrank B IL cabinet B Watchdog Relais Watch dog relay X3/18z ILCAB2 Phasenausfall Überwachung Phase drop off monitoring Schlüsselschalter Service (siehe / 13.0291-02-02)
  • Page 300 LLOS2 X81/C03 X4/28d LWARNL X80/A02 X5/04d BEXPOS BEXPOS X1/2 X80/A03 X3/08d BEXRT BEXRT X1/3 Laser Warnlampe X80/A04 X3/08z BEXLFT BEXLFT X1/4 Laser warning lamp X80/A05 X3/32z LEAK2 LEAK2 X1/5 X80/A06 X4/32z SOC1 SOC1 X1/6 X80/A07 X3/30d SHO1 SHO1 X1/7 X80/A08 X3/30z SHC1 SHC1 X1/8 X80/A09...
  • Page 301 Leckdetektor Leckdetektor LV 24VDC Leak detector Leak detector 24VDC WLD3-024 power supply LEAK2 33.0676 X270 Gültig ab Juni 03 Gültig bis Juni 03 Valid from June 03 Valid until June 03 brown white White X5/08b +12V black green Green X5/08d FLOW1 blue brown...
  • Page 302 X81/A12 X81/A01 +24V X81/C01 X4/30d LSBYL ILWREA Laser-Aus Taste Arbeitsraum Laser Standby-Lampe X5/28 Interlock +24V Laser off switch Interlock switch Laser stand-by lamp ILWREB processing room X81/A02 6 ILWRE X3/14z ILWRE X81/B01 X3/12d LOFFS LLOS2 X80/B06 IL (Shutter) X2/6 ESTOP2A X80/B07 USER4A IL (Shutter)
  • Page 303 (siehe / 13.0291-03-06) IL Schrank A Not-Aus Relais IL cabinet A Emergency off relay XPS-AC X3/18d ILCAB1 IL Schrank B 2.Ebene Schlüsselschalter Interlock IL cabinet B Interlock key switch (Ebene 1/2 / Level 1/2) X3/18z ILCAB2 1.Ebene X81/B05 Schlüsselschalter Service X81/C02 X4/28z LONL Service key switch...
  • Page 304 4.Ebene Schlüsselschalter Interlock Interlock key switch (Ebene 3/4 / Level 3/4) 3.Ebene X81/C05 X4/02d X4/02z X4/04d X4/04z X4/08d X4/08z X4/10d GVALV X4/10z GVALV X4/12d X4/12z X4/18d Stecker X51 / USER1 X4/18z Connector X51 / USER1 X4/20d FINP1 X4/20z FINP1 X5/16d X5/16z X5/14d X5/14z...
  • Page 305 +24VF7 Not-Aus-Relais +24VF6 LSBYL LONL Laser-Aus Taste Laser-Ein Taste Laser Standby-Lampe Laser-Ein Lampe S6/H6 S5/H5 Laser-off switch Laser on switch Laser stand-by lamp Laser on lamp LOFFS LONS Not-Aus-Relais ESTOP2C LWARNL ESTOP2E 31 51 Laser Warnlampe Not-Aus Laser warning lamp Emergency-off 32 52 ESTOP2F...
  • Page 306 USER4A USER4A +24VF7 LONSEXT0 +24VF6 LSBYL 2.Ebene Schlüsselschalter Interlock Laser-Aus Taste Interlock key switch Laser Standby-Lampe S6/H6 (Ebene 1/2 / Level 1/2) Laser-off switch 1.Ebene Laser stand-by lamp Not-Aus-Relais LOFFS LONL ESTOP2A Laser-Ein Taste ESTOP2C Laser-Ein Lampe S5/H5 ESTOP2E Laser on switch Laser on lamp 31 51 Not-Aus...
  • Page 308 Service instructions 16 Schematic diagrams laser source Laser sources SLS CL SLS 200 CL 16 Schematic diagrams laser source SLS 200 CL8 Table of contents Power schematic diagrams SLS 200 CL8 10.0491-01-01/02 Power schematic diagrams LV 200 CL8 13.0297-02-01/03 Control schematic diagrams LV 200 CL8 13.0297-03-01/04 Cooling schematic diagram...
  • Page 320 Service instructions 18 Schematic diagrams Laser sources SLS optical system SLS 18 Schematic diagrams optical system SLS Table of contents Power schematic diagram optical system LLOS2 32.1964-01-01 Control schematic diagrams optical system LLOS2 32.1964-02-01/03 Control schematic diagrams optical system (option time share) LLOS2 32.1964-03-01 Control schematic diagrams optical system (option USER6)
  • Page 321 Laserversorgung Powersupply LV246 LV200 C-xx Erdpeitsche Grounding connection line Abdeckung Cover Optiksystem Optical system LLOS2 24.0428 Kavität Cavitiy Zündwürfel Ignition cube PZ 4 32.1404 Grundprofil Base profil Service Verw. DS 54-20-15, 90-10-18 gez. 22.06.2000 Zw Titel Bezeichnung Bl.zahl Artikelnummer Dok. Blatt Schema Leistung Elektrische Ausrüstung Optiksystem LLOS2 LASAG...
  • Page 322 Steuergerät Control unit NLS/96 Netzmodul Mains connection module Laserversorgung Powersupply NM246 NM C-60+32 LV246 NM C-16 LV200 C-xx Lichtleiter Fiber optic cable Kabel W1 Strahldetektor Beam detector Siehe nachfolgende Dokumente See following documents Option USER6: Steuermodul Steuermodul Control unit Control unit EM-LLOS2 EM-LLOS21 32.1966...
  • Page 323 Option USER6: Steuermodul Steuermodul Control unit Control unit Siehe vorhergehende Dokumente EM-LLOS2 EM-LLOS21 Siehe nachfolgende Dokumente See previous documents 32.1966 32.2005 See following documents Kabel W2 Anschlussmodul Connecting unit EM-LLOS3 32.1967 Optiksystem Optical system LLOS2 24.0428 X2...X6: Bei verwendung von Fiber 2 bis 6 Überbrückungsstecker entfernen X2...X6: Using fibre 1 to 6 disconnect the dummy-plug Kabel W5 Kabel W6...
  • Page 324 24VDC (A3) 24VDC (A3) 12VDC 12VDC GND (A3) GND (A3) Option USER6: DEF1 DEF1 Steuermodul Steuermodul Control unit Control unit DEF2 DEF2 DEF3 DEF3 EM-LLOS2 EM-LLOS21 Steuermodul Siehe vorhergehende Dokumente 32.1966 32.2005 Control unit DEF4 DEF4 See previous documents DEF5 DEF5 EM-LLOS4 32.1969...
  • Page 325 24VDC (A3) 24VDC (A3) 12VDC 12VDC G N D (A3) G N D (A3) Steuermodul Control unit DEF1 DEF1 Steuermodul Control unit DEF2 DEF2 EM-LLOS4 32.1969 DEF3 DEF3 EM-LLOS2 32.1966 DEF4 DEF4 (Option) DEF5 DEF5 Option USER6: DEF6 DEF6 Steuermodul ALLINP ALLINP Control unit...
  • Page 326 Laserversorgung Powersupply LV246 LV200 C-xx Steuermodul Control unit EM-LLOS21 Siehe vorhergehende Dokumente 32.2005 See previous documents Optiksystem Optical system LLOS2 24.0428 Strahlschalter MWS Strahlschalter MWS Strahlschalter MWS Strahlschalter MWS Strahlschalter MWS Strahlschalter MWS Beam shutter MWS Beam shutter MWS Beam shutter MWS Beam shutter MWS Beam shutter MWS Beam shutter MWS...
  • Page 327 X3/7 ALLINP ALLINP X7/10 DEF1 X3/1 DEF1 X7/4 X3/2 DEF2 DEF2 X7/5 X3/3 DEF3 DEF3 X7/6 X3/4 DEF4 DEF4 X7/7 X3/8 DEF5 DEF5 X7/8 X3/9 DEF6 X7/9 DEF6 ILFIB2B/3A X4/6 ILFIB4B/5A X4/10 X1/11 ILFIB X4/15 ILFIB6B ILFIB1A X4/2 X4/12 ILFIB5B/6A ILFIB3B/4A X4/8 ILFIB1B/2A...
  • Page 328 X2/4 12V Pilot +5V Ziellaser X6/1 +5V Pilotlaser X6/3 X1/9 TOS1 TOS1 X6/9 X1/10 GND (anal o g) GND (anal o g) X6/10 X1/5 LEAK2 LEAK2 X5/16 X1/12 ILOS ILOS X6/8 X2/6 IL (Shutter) IL (Shutter) X5/3 X2/7 IL (Shutter) IL (Shutter) X5/4 IL (Shutter)
  • Page 329 Nicht bestückt! Nicht bestückt! DS 54-20-16 Service Verw. gez. 20.06.00 Zw Titel Bezeichnung Bl.zahl Artikelnummer Dok. Blatt LASAG gepr. Bestückungsplan Steuermodul EM-LLOS2 32.1966-02-01 ges.
  • Page 330 X7/1 IL (Fibres) IL (Fibre1) X1/1 X7/2 ILFIB1A X1/2 IL (Fibre1) X7/3 ILFIB1B/2A X1/3 ILFIB1A X7/4 LED1 ILFIB1B X1/4 X7/5 GND (A2) LED1 X1/5 X7/6 ILFIB2B/3A GND (A2) X1/6 X7/7 LED2 Steg weg- IL (Fibre2) schneiden X7/8 ILFIB3B/4A X2/1 IL (Fibre2) X7/9 LED3 X2/2...
  • Page 331 Nicht bestückt! DS 54-20-16 Service Verw. gez. 21.06.2000 Zw Titel Bezeichnung Bl.zahl Artikelnummer Dok. Blatt LASAG gepr. Bestückungsplan Anschlussmodul EM-LLOS3 32.1967-02-01 ges.
  • Page 347 Pfostenverbinder 14pol Pfostenverbinder 14pol Flachbandkabel 14pol, AWG 28 Kabellänge = 60mm DS 54-20-16, 90-10-18 Service Verw. Titel gez. 01.09.00 Zw LASAG gepr. Flachbandkabel ges. Bezeichnung Bl.zahl Artikelnummer Dok. Blatt Steuermodul EM-LLOS4 32.1969-03-01...

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