SUNWARD SWDM40 Rotary Drilling Rig Manuals

Manuals and User Guides for SUNWARD SWDM40 Rotary Drilling Rig. We have 1 SUNWARD SWDM40 Rotary Drilling Rig manual available for free PDF download: Operation & Maintenance Manual

SUNWARD SWDM40 Operation & Maintenance Manual (229 pages)

Rotary drilling rig

Brand: SUNWARD | Category: Construction Equipment | Size: 12 MB

Table of Contents
3
Safety Rules
9
Safety Instruction
9
Safety Level
9
Safety Signs
9
Safety Sign
9
Other Signs
10
Allowed Working Slope
10
Regulation of Parking Space
10
Travel on Slope
10
Regulation of Cross Fall
11
Regulation of Working Fall
11
Equipment Stability
12
General Conditions
12
Rated Load
12
Working Area
13
Operator Visibility
14
Safety Precautions
14
Preparation and Solutions for Emergencies
14
Wearing Protective Devices
15
Keeping Machine Away from Power Transmission Line and Aerial Obstacles
15
Fire Prevention
15
Avoiding Incontrollable Accidents
16
Safety Maintenance
17
Machine Cleaning
17
Safety Precautions
18
Precautions before Working
18
Precautions for Working
19
Precautions When Assembly and Disassembly
20
Precautions for Winch Operation
21
Precautions for Drilling
21
Precautions for Travelling
22
Precautions for Transportation
22
Preventing Accidents While Backing or Swinging
22
Preventing Battery Explosion
23
Prevention of Splashing Objects
23
Prevention of Flying-Out Parts
23
Keeping Away from Transmission Parts
23
Preventing Inhaling Asbestos Dust
24
Be Cautious of Inhalation of Smoke or Exhaust Gas
24
Preventing Scald
24
Be Cautious of High Pressure Liquids
24
Be Careful of High Pressure Gas
24
Avoiding Heating Near Pressure Oil Pipes
25
Avoiding Heating Pipes Containing Flammable Liquids
25
Precautions for Welding
25
Safe Disposal of Liquids
25
Safe Disposal of Chemicals
25
Safety Facilities
26
Emergency Exit
26
Fire Extinguisher
26
Emergency Stop
26
Safety Handle
27
Height Limit
27
Prohibition of Private Modification
28
Overview
29
Applicable Range
29
Conditions of Using Environment
29
Technical Characteristics
30
Machine Structure
30
Undercarriage
31
Upper-Carriage and Luffing Mechanism
32
Power System
35
Air-Conditioning System
36
Rotary Drive
37
Kelly Bar, Drilling Tools
38
Operation
40
Console Operation Instructions
40
Interior Operation Instructions
46
Operating Interfaces of Display Screen
49
Membrane Key Panel
68
Engine Use
73
Precautions for Engine Use
73
Precautions for Engine Preheating and Idling
73
Precautions for Engine Shutdown
73
Correct Filling of Coolant
74
Other Operation Precautions
74
Use and Maintenance of Post-Processing System
75
Air Conditioner
76
Use of Air Conditioner
76
Common Failures and Solutions
80
Control
82
Travel
82
Crawler Extension and Retraction
84
Upper-Carriage Slewing
85
Boom Luffing
87
Erecting Mast
89
Main Winch
91
Auxiliary Winch
95
Rotary Drive ROTATION
97
Pressurization
100
Mast Outrigger
103
Crowd Winch Wirerope Tension
104
Cathead Lift Cylinder
106
Movements of Rotary Brake Cylinder
108
Drilling
110
Preparation and Check-Up before Working
110
Starting Engine
110
Machine Positioning
111
Machine Assembly
112
Machine Positioning
112
Self-Assembly and Self-Disassembly of Drill Mast
112
Kelly Bar Mounting
112
Machine Work
115
Rig Trial Running
115
Drilling Tool Selection
115
Hole Opening and Sleeve Installation
115
Drilling
116
Machine Transposition
117
Machine Shutdown and Emergency Stop
118
Steps of Changing Drilling Mode to Transportation Mode
119
Assembly, Disassembly and Transport
120
Machine Assembly
120
Upper/Under-Carriage Assembly Installation (Case of Disassembly of Upper/ Under-Carriage)
120
Drill Mast Installation
121
Steel Rope Assembly of Main and Auxiliary Winch
121
Assembly of Rotary Drive
122
Machine Transport
123
Transport Rules
123
Transport Parameter
124
Driving Onto / off a Platform Trailer
129
Requirements
129
Driving Onto a Platform Trailer
129
Tying down the Machine
130
Driving off a Platform Trailer
130
Requirements for Sea Transport
131
Precautions for Transportation
132
Notes for Machine Assembly and Disassembly
132
Tying Machine down
132
Storage
133
Storage Preparation
133
During Storage
133
After a Long-Term Storage
133
Remote Operation
134
Kelly and Drilling Tools
136
Kelly
136
Introduction of Kelly
136
Correct Model Selection for Kelly
138
Correct Operation of Kelly
138
Kelly Disassembly
141
Maintenance for Kelly
143
Requirements of Long-Time Storage and Transport for Kelly
144
After-Sale Service Code for Kelly
144
Simple Repair Technology for Kelly
146
Drilling Tools
148
Common Drilling Tools and Application
148
Maintenance and Service
153
Safety Instructions for Maintenance
153
Overview
153
Note for Maintenance
153
Regular Maintenance
161
Lubrication Maintenance Chart
161
Oil
167
Regular Check
168
Every 10 Hours Maintenance
169
Checking and Adjusting Track Tension
169
Hydraulic Cylinder Maintenance
171
Checking Oil Level in Rotary Drive Gearbox
173
Checking Cushion Device of Rotary Drive
173
Check Track Components for Lost or Damaged
173
Wire Rope Inspection
174
Discarding Criteria of Wire Rope
175
Wire Rope Maintenance
176
Checking Swivel Joint for Flexibility
177
Lubrication of Wire Rope Swivel Joint
177
Checking Engine Oil Level
179
Draining Water and Sediment in Diesel Tank
180
Checking Hydraulic Oil Level and Quality
181
Checking Gear Oil Level for Reduction Gearbox
181
Checking Coolant Level
182
Checking Fuel Capacity and Filling Fuel Oil
184
Checking Switches, Buttons and Operating Handles
185
Maintenance for Initial 50 Hours of Operation
186
Changing Engine Oil and Filter
186
Replacing Fuel Filter
189
Changing Oil-Water Separator
190
Cleaning Filter Screen for Fuel Tank
191
Maintenance for Every 50 Hours
192
Checking Wire Rope Retainer Parallel with Roller
192
Checking Slewing Bearing Junction Bolts
192
Checking Bolts Tightening for Key Parts of Rotary Drive
192
Checking and Changing Drive Key Bar for Kelly
193
Checking and Changing Rotary Drive Wear Plate
194
Checking Mounting Bolt of Track Shoe for Secure
194
Visual Inspection of Air Intake System
195
Checking Wiper
195
Checking Front Window Clean Device
195
Changing Slewing Bearing of Servo-Frame
195
Checking Air Compressor Belt
196
Maintenance for Every 100 Hours
197
Checking Oil Level for Swing Reduction Gearbox
197
Checking Oil Level for Travel Reduction Gearbox
197
Checking Oil Level for Auxiliary Winch Reduction Gearbox
198
Checking Hydraulic Oil Filter Element
198
Draining Water and Sediment in Hydraulic Oil Tank
200
Maintenance for Every 250 Hours
201
Checking and Changing Servo-Frame Wear Plate
201
Inspection and Repairing of the Pressing Plate of Kelly Bar
201
Rotary Drive Gear Oil Sample and Inspection
202
Checking and Changing Hoses
202
Cleaning Fuel Tank Filter Screen -See Chapter 8.4.4
203
Cleaning Air Conditioner Condenser
203
Maintenance for Initial 250 Hours of Operation
204
Changing Gear Oil for Main Winch Reduction Gearbox
204
Change Gear Oil for Rotary Drive Reduction Gearbox
205
Changing Gear Oil for Swing Reduction Gearbox
205
Changing Gear Oil for Travel Reduction Gearbox
206
Changing Gear Oil for Auxiliary Winch Reduction Gearbox
206
Changing Gear Oil for Rotary Drive Gearbox
207
Changing Air Filter, Return Filter Element and Pilot Filter Element See
207
Chapter 8.6.4
207
Checking and Replacing Air Filter
207
Maintenance for Every 500 Hours
209
Checking Wire Rope Sheave
209
Changing Main Winch Reduction Gear Oil- See 8.8.1
209
Replacing Rotary Drive Gearbox Gear Oil- See 8.8.2
209
Changing Engine Oil and Filter -See 8.4.1
209
Changing Fuel Filter- See 8.4.2
209
Changing Oil-Water Separator Filter- See 8.4.3
209
Checking and Changing Inner and Outer Air Filter Element of Air Conditioner
209
Changing and Replacing Air Filter See-Chapter 8.8.8
209
Maintenance for Every 1000 Hours
210
Changing Air Filter, Return Filter Element, Pilot Filter Element See -Chapter
210
Changing Swing Reduction Gearbox Oil See-Chapter 8.8.3
210
Changing Travel Reduction Gearbox Oil See-Chapter 8.8.4
210
Changing Auxiliary Winch Reduction Gearbox Oil See-Chapter 8.8.5
210
Changing Rotary Drive Reduction Gearbox Oil See -Chapter 8.8.6
210
Hydraulic Hoses Inspection
210
Hydraulic Hoses Replacement
211
Cleanness Control for Hydraulic System
211
Hydraulic Oil Temperature Control
211
Use of Battery
212
Maintenance for Every 2000 Hours
215
Changing Hydraulic Oil
215
Maintenance for Every Two Years or 3000 Hours
216
Changing Coolant
216
Machine Storage
217
Cleaning Machine
217
Storing Machine
217
Daily Maintenance
218
Maintenance for a Long-Term Storage
219
Troubleshooting
220
Common Failures and Solutions
220
Accidents and Solutions During Drilling
221
Environment Protection /Waste Disposal
222
Overview
222
Storage and Transport for Auxiliary & Running Material of Machine and System
222
Note for Machine Cleanness
223
Machine Shut-Down
223
Machine Disassembly
223
Waste Disposal
224
Waste Disposal for Running Material, Lubrication Material and Auxiliary Material
224
Waste Disposal for Metal Parts and Plastic Parts
224
Waste Disposal for Electrical Engineering and Electrical Components
224
Special Garbage
225
Recycling
225
Appendix
226
Swdm40 Configuration and Dimension
226
Main Parameters
227
Manufacturer Information
228

SUNWARD Categories

Excavators Compact Loader Construction Equipment Drill Temperature Controller

More SUNWARD Manuals

SUNWARD SWDM40 Rotary Drilling Rig Manuals

SUNWARD SWDM40 Operation & Maintenance Manual (229 pages)

Table of Contents

Related Products

SUNWARD Categories