SUNWARD SWDM320HB Manuals

Manuals and User Guides for SUNWARD SWDM320HB. We have 1 SUNWARD SWDM320HB manual available for free PDF download: Operation Manual

SUNWARD SWDM320HB Operation Manual (224 pages)

ROTARY DRILLING RIG

Brand: SUNWARD | Category: Drill | Size: 14 MB

Table of Contents
3
Safety Rules
9
Safety Instruction
9
Safety Level
9
Safety Signs
9
Safety Scutcheon
9
Other Signs
10
Allowable Working Slope
10
Regulation of Parking Space
10
Travel in Falling/Up Gradient
10
Regulation of Cross Fall
11
Regulation of Working Fall
12
Equipment Stability
12
General Conditions
13
Rated Load
13
Working Area
14
Operator Visibility
15
Safety Precautions
16
General Conditions
16
Wear Safety
16
The Machine Should be Far Away from Power Lines and Air Obstacles
16
Fire Prevention
17
Avoid Runaway Accident
17
Safety Maintenance
18
Machine Clean
18
Safety Announcements
20
Announcements before Construction
20
Announcements When Working
21
Announcements When Assembling and Disassembling
23
Announcements When Operating the Winch
23
Announcements When Drilling Working
24
Announcements When Travelling
25
Announcements When Transportation
25
Prevent Accident While Backing up or Swinging
25
Prevent Battery Explosion
26
Prevent Splash
26
Prevent Parts from Flying off
26
Keep Away from Transmission Parts
26
Prevent Inhaling Asbestos Dust
26
Beware of Inhaling Smoke or Exhaust Gas
26
Beware of Scalding
27
Be Careful of Pressured Liquid
27
Be Careful of Pressured Gas
27
Avoid Heating Near a Pressured Oil Pipe
27
Avoid Heating Flammable Liquid Pipe
27
Announcements When Welding
27
Liquid Disposal
28
Chemical Disposal
28
Safety Facilities
28
Emergency Exit
28
Extinguisher
28
Emergency Stop Button
28
Safety Handle
29
Height Limit
30
Prohibit Private Modification
31
Description
32
Applicable Range
32
Operation Condition
32
Technical Characteristics
33
Machine Structure
33
Undercarriage
34
Upper-Carriage
35
Engine System
36
Air-Conditioning System
37
Luffing System and Drill Mast
39
Rotary Head
40
Operation
42
Console Operation Instructions
42
Interior Operation Instructions
49
Operating Interfaces of Display Screen
52
Membrane Key Panel
73
Command
78
Travel
78
Crawler Extension and Retraction
80
Upper Carriage Rotation
81
Big Arm Luffing
84
Erecting Mast
86
Main Winch
88
Auxiliary Winch
92
Rotary Head Rotation
94
Pressurization
98
Mast Outrigger
102
Pressurized Winch Wirerope Tension
103
Cathead Lifting Cylinder
105
Movements of Rotary Brake Cylinder
107
Drilling Working
109
Preparation and Check-Up before Operation
109
Starting Engine
109
Machine Positioning
110
Machine Assembling
110
Crawler Extension
110
Mast Assembling and Disassembling
110
Kelly Bar Mounting
111
Machine Work
113
Rig Trial Running
113
Drilling Tool Selection
113
Hole Opening and Barrel Installation
113
Drilling
114
Machine Move
116
Machine Stop and Emergency Stop
116
Steps to Exit from Drilling Mode to Transportation Mode
118
Assembly, Disassembly and Transportation
119
Machine Assembly
119
Upper/Under-Carriage Assembly Installation (Case of Disassembly of Upper/ Under-Carriage)
119
Drill Mast Installation
120
Steel Wire Rope Assembling of Main and Auxiliary Winch
121
Counterweight Assembling
121
Rotary Head Installation
122
Steel Rope Installation for Crowd Winch
122
Trailer Transport
125
Transport Posture a
125
Transport Posture B
126
3Transport Posture C
126
4Transport Posture D
127
4Transport Posture E
127
Disassembly
128
Precautions During Transportation
133
Matters Needing Attention When Handling Machines
133
Fixing Machine
133
Keeping
133
Preparation of Safekeeping
133
During the Keeping
133
After Long-Term Keeping
134
Remote Operation
134
Maintenance and Service
136
Safety Instructions for Maintenance
136
Overview
136
Note for Maintenance
136
Regular Maintenance
144
Lubrication Maintenance Chart
144
Oil
150
Regular Check
151
Every 10 Hours Maintenance
153
Checking and Adjusting Track Tension
153
Hydraulic Cylinder Maintenance
154
Checking Oil Level in Rotary Head Gearbox
156
Checking Cushion Device of Rotary Head
156
Check Track Components for Lost or Damaged
157
Wire Rope Inspection
157
Discarding Criteria of Wire Rope
158
Wire Rope Maintenance
160
Checking Swivel Joint for Flexibility
161
Lubrication of Wire Rope Swivel Joint
161
Checking Engine Oil Level
163
Draining Water and Sediment in Diesel Tank
164
Checking Hydraulic Oil Level and Quality
164
Checking Gear Oil Level for Reduction Gearbox
165
Checking Coolant Level
166
Checking Fuel Capacity and Filling Fuel Oil
168
Checking Switches, Buttons and Operating Handles
170
Maintenance for Initial 50 Hours of Operation
170
Changing Engine Oil and Filter
170
Replacing Fuel Filter
173
Changing Oil-Water Separator
174
Cleaning Filter Screen for Fuel Tank
175
Maintenance for Every 50 Hours
176
Checking Wire Rope Retainer Parallel with Roller
176
Checking Slewing Bearing Junction Bolts
176
Checking Bolts Tightening for Key Parts of Rotary Head
176
Checking and Changing Drive Key Bar for Kelly
177
Checking and Changing Rotary Head Wear Plate
177
Checking Mounting Bolt of Track Shoe for Secure
178
Visual Inspection of Air Intake System
178
Checking Wiper
179
Checking Front Window Clean Device
179
Changing Slewing Bearing of Servo-Frame
179
Checking Air Compressor Belt
180
Maintenance for Every 100 Hours
181
Checking Oil Level for Crowd Winch Reduction Gearbox
181
Checking Oil Level for Travel Reduction Gearbox
181
Checking Oil Level for Auxiliary Winch Reduction Gearbox
182
Checking Hydraulic Oil Filter Element
182
Draining Water and Sediment in Hydraulic Oil Tank
184
Maintenance for Initial 250 Hours of Operation
185
Changing Gear Oil for Main Winch Reduction Gearbox
185
Change Gear Oil for Rotary Head Reduction Gearbox
186
Changing Gear Oil for Swing Reduction Gearbox
186
Changing Gear Oil for Travel Reduction Gearbox
187
Changing Gear Oil for Auxiliary Winch Reduction Gearbox
187
Changing Gear Oil for Rotary Head Gearbox
188
Maintenance for Every 250 Hours
188
Checking and Changing Servo-Frame Wear Plate
188
Rotary Head Gear Oil Sample and Inspection
189
Checking and Changing Hoses
189
Replacing Engine Oil and Filter -See Chapter 7.4.1
190
Changing Fuel Filter -See Chapter 7.4.2
190
Changing Oil-Water Separator Filter - See Chapter 7.4.3
190
Cleaning Fuel Tank Filter Screen -See Chapter 7.4.4
190
Cleaning Air Conditioner Condenser
190
Maintenance for Every 500 Hours
191
Checking Wire Rope Sheave
191
Changing Main Winch Reduction Gear Oil- See 7.7.1
191
Replacing Rotary Head Gearbox Gear Oil- See 7.7.2
191
Changing Crowd Winch Reduction Gear Oil- See 7.7.6
191
Checking and Changing Air Conditioner Inner and Outer Air Filter Element
191
Maintenance for Every 1000 Hours
192
Changing Air Filter, Return Filter Element, Pilot Filter Element See
192
Changing Swing Reduction Gearbox Oil See-Chapter 7.7.3
192
Changing Travel Reduction Gearbox Oil See-Chapter 7.7.4
192
Changing Auxiliary Winch Reduction Gearbox Oil
192
See-Chapter 7.7.5
192
Changing Rotary Head Reduction Gearbox Oil
192
See -Chapter 7.7.6
192
Hydraulic Hoses Inspection
192
Hydraulic Hoses Replacement
193
Cleanness Control for Hydraulic System
193
Hydraulic Oil Temperature Control
194
Use of Battery
195
Checking and Changing Air Filter
197
Maintenance for Every 2000 Hours
198
Changing Hydraulic Oil
198
Maintenance for Every Two Years or 3000 Hours
199
Changing Coolant
199
Machine Storage
200
Cleaning Machine
200
Storing Machine
200
Daily Maintenance
201
Maintenance for Long-Term Storage
202
Kelly and Drilling Tools
203
Kelly
203
Introduction of Kelly
203
Correct Model Selection for Kelly
205
Correct Operation of Kelly
205
Kelly Disassembly
208
Maintenance for Kelly
210
Requirements of Long-Time Storage and Transport for Kelly
211
After-Sale Service Code for Kelly
211
Simple Repair Technology for Kelly
213
Drilling Tools
215
Common Drilling Tools and Application
215
Appendix
220
Swdm320Hb Configuration and Dimension
220
Main Parameters
222
Manufacturer Information
223

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SUNWARD SWDM320HB Operation Manual (224 pages)

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