SUNWARD 802B0000000A Manuals

Manuals and User Guides for SUNWARD 802B0000000A. We have 1 SUNWARD 802B0000000A manual available for free PDF download: Operation & Maintenance Manual

SUNWARD 802B0000000A Operation & Maintenance Manual (228 pages)

ROTARY DRILLING RIG

Brand: SUNWARD | Category: Drill | Size: 12 MB

Table of Contents
3
Safety Rules
9
Safety Instruction
9
Safety Level
9
Safety Signs
9
Safety Scutcheon
9
Other Signs
10
Allowed Working Slope
10
Regulation of Parking Space
10
Travel on Slope
10
Regulation of Cross Fall
11
Regulation of Working Fall
11
Equipment Stability
12
General Conditions
12
Rated Load
13
Working Area
14
Operator Visibility
15
Safety Precautions
15
Preparation and Solutions for Emergencies
15
Wearing Protective Devices
16
Keeping Machine Away from Power Transmission Line and Aerial Obstacles
16
Fire Prevention
16
Avoiding Incontrollable Accidents
17
Safety Maintenance
18
Machine Cleaning
18
Safety Precautions
19
Precautions before Working
19
Precautions for Working
20
Precautions When Assembly and Disassembly
21
Precautions for Winch Operation
22
Precautions for Drilling
22
Precautions for Travelling
23
Precautions for Transportation
23
Preventing Accidents While Backing or Swinging
23
Preventing Battery Explosion
24
Prevention of Splashing Objects
24
Prevention of Flying-Out Parts
24
Keeping Away from Transmission Parts
25
Preventing Inhaling Asbestos Dust
25
Be Cautious of Inhalation of Smoke or Exhaust Gas
25
Preventing Scald
25
Be Cautious of High Pressure Liquids
25
Be Careful of High Pressure Gas
26
Avoiding Heating Near Pressure Oil Pipes
26
Avoiding Heating Pipes Containing Flammable Liquids
26
Precautions for Welding
26
Safe Disposal of Liquids
26
Safe Disposal of Chemicals
27
Safety Facilities
27
Emergency Exit
27
Fire Extinguisher
27
Emergency Stop
27
Safety Handle
28
Height Limit
29
Prohibition of Private Modification
29
Overview
30
Applicable Range
30
Operation Condition
30
Technical Characteristics
31
Components
31
Undercarriage
32
Upper-Carriage and Luffing Mechanism
33
Power System
35
Air-Conditioning System
36
Luffing System and Drill Mast
38
Crowd Winch
40
Rotary Head
41
Main Winch
42
Operation
43
Console Operation Instructions
43
Interior Operation Instructions
50
Operating Interfaces of Display Screen
53
Membrane Key Panel
72
Engine Use
77
Precautions for Engine Use
77
Precautions for Engine Preheating and Idling
77
Precautions for Engine Shutdown
77
Correct Filling of Coolant
78
Other Operation Precautions
78
Air Conditioner
79
Use of Air Conditioner
79
Common Failures and Solutions
83
Control
85
Travel
85
Crawler Extension and Retraction
87
Upper-Carriage Slewing
88
Boom Luffing
90
Erecting Mast
92
Main Winch
94
Auxiliary Winch
98
Rotary Head Rotation
100
Pressurization
103
Mast Outrigger
106
Crowd Winch Wirerope Tension
107
Cathead Lift Cylinder
109
Movements of Rotary Brake Cylinder
111
Drilling
113
Preparation and Check-Up before Working
113
Starting Engine
113
Machine Positioning
114
Machine Assembly
114
Crawler Extension
114
Upper/Under-Carriage Assembly Installation (with the Disassembly of Upper-Carriage and Undercarriage)
115
Counterweight Assembly
115
Drill Mast Installation
116
Rotary Head Installation
116
Mounting Main and Auxiliary Winch Wirerope
117
Kelly Bar Mounting
118
Machine Work
120
Rig Trial Running
120
Drilling Tool Selection
120
Hole Opening and Sleeve Installation
120
Drilling
121
Machine Transposition
122
Machine Shutdown and Emergency Stop
123
Steps from Drilling Mode to Transportation Mode
125
Steps of Changing Drilling Mode to Transportation Mode
126
Steps from Drilling Mode to Transportation Mode
127
Transportation and Storage
128
Trailer Transportation
128
Transport Posture a
129
Disassembly Transport Posture C
132
Precautions for Transportation
133
Notes for Machine Assembly and Disassembly
133
Tying Machine down
133
Storage
134
Storage Preparation
134
During Storage
134
After a Long-Term Storage
134
Operation of Remote Control
134
Maintenance and Service
137
Safety Instructions for Maintenance
137
Overview
137
Note for Maintenance
137
Regular Maintenance
145
Lubrication Maintenance Chart
145
Oil
151
Regular Check
152
Every 10 Hours Maintenance
154
Checking and Adjusting Track Tension
154
Hydraulic Cylinder Maintenance
155
Checking Oil Level in Rotary Head Gearbox
157
Checking Cushion Device of Rotary Head
157
Check Track Components for Lost or Damaged
157
Wire Rope Inspection
158
Discarding Criteria of Wire Rope
159
Wire Rope Maintenance
160
Checking Swivel Joint for Flexibility
161
Lubrication of Wire Rope Swivel Joint
161
Checking Engine Oil Level
163
Draining Water and Sediment in Diesel Tank
164
Checking Hydraulic Oil Level and Quality
165
Checking Gear Oil Level for Reduction Gearbox
165
Checking Coolant Level
167
Checking Fuel Capacity and Filling Fuel Oil
169
Checking Switches, Buttons and Operating Handles
171
Maintenance for Initial 50 Hours of Operation
172
Changing Engine Oil and Filter
172
Replacing Fuel Filter
175
Changing Oil-Water Separator
176
Cleaning Filter Screen for Fuel Tank
177
Maintenance for Every 50 Hours
177
Checking Wire Rope Retainer Parallel with Roller
177
Checking Slewing Bearing Junction Bolts
178
Checking Bolts Tightening for Key Parts of Rotary Head
178
Checking and Changing Drive Key Bar for Kelly
178
Checking and Changing Rotary Head Wear Plate
179
Checking Mounting Bolt of Track Shoe for Secure
180
Visual Inspection of Air Intake System
180
Checking Wiper
180
Checking Front Window Clean Device
180
Changing Slewing Bearing of Servo-Frame
180
Checking Air Compressor Belt
181
Maintenance for Every 100 Hours
183
Checking Oil Level for Swing Reduction Gearbox
183
Checking Oil Level for Travel Reduction Gearbox
183
Checking Oil Level for Auxiliary Winch Reduction Gearbox
184
Checking Hydraulic Oil Filter Element
185
Draining Water and Sediment in Hydraulic Oil Tank
186
Maintenance for Every 250 Hours
187
Checking and Changing Servo-Frame Wear Plate
187
Rotary Head Gear Oil Sample and Inspection
187
Checking and Changing Hoses
188
Cleaning Fuel Tank Filter Screen -See Chapter 8.4.4
188
Cleaning Air Conditioner Condenser
188
Maintenance for Initial 500 Hours
189
Changing Gear Oil for Main Winch Reduction Gearbox
189
Change Gear Oil for Rotary Head Reduction Gearbox
190
Changing Gear Oil for Swing Reduction Gearbox
190
Changing Gear Oil for Travel Reduction Gearbox
191
Changing Gear Oil for Auxiliary Winch Reduction Gearbox
191
Changing Gear Oil for Rotary Head Gearbox
192
Maintenance for Every 500 Hours
193
Checking Wire Rope Sheave
193
Changing Main Winch Reduction Gear Oil- See 7.7.1
193
Replacing Rotary Head Gearbox Gear Oil- See 7.7.2
193
Changing Engine Oil and Filter-See 7.4.1
193
Changing Fuel Filter -See 7.4.2
193
Changing Oil-Water Separator Filter-See 7.4.3
193
Engine Breather Maintenance
193
Checking and Changing Inner and Outer Air Filter Element of Air Conditioner
193
Maintenance for Every 1000 Hours
194
Changing Air Filter, Return Filter Element, Pilot Filter Element See -Chapter
194
Changing Swing Reduction Gearbox Oil See-Chapter 7.7.3
194
Changing Travel Reduction Gearbox Oil See-Chapter 7.7.4
194
Changing Auxiliary Winch Reduction Gearbox Oil
194
See-Chapter 7.7.5
194
Changing Rotary Head Reduction Gearbox Oil
194
See -Chapter 7.7.6
194
Hydraulic Hoses Inspection
194
Hydraulic Hoses Replacement
195
Cleanness Control for Hydraulic System
195
Hydraulic Oil Temperature Control
196
Use of Battery
197
Checking and Changing Air Filter
199
Maintenance for Every 2000 Hours
200
Changing Hydraulic Oil
200
Maintenance for Every Two Years or 3000 Hours
201
Changing Coolant
201
Maintenance for Every 4500-6000 Hours
202
Machine Storage
203
Cleaning Machine
203
Storing Machine
203
Daily Maintenance
204
Maintenance for a Long-Term Storage
205
Kelly and Drilling Tools
206
Kelly
206
Introduction of Kelly
206
Correct Model Selection for Kelly
208
Correct Operation of Kelly
208
Kelly Disassembly
211
Maintenance for Kelly
214
Requirements of Long-Time Storage and Transport for Kelly
214
After-Sale Service Code for Kelly
215
Simple Repair Technology for Kelly
215
Drilling Tools
218
Common Drilling Tools and Application
218
Troubleshooting
223
Common Failures and Solutions
223
Accidents and Solutions During Drilling
224
Appendix
225
Swdm240B Configuration and Dimension
225
Main Parameters
226
Manufacturer Information
227

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SUNWARD 802B0000000A Operation & Maintenance Manual (228 pages)

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