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SUNSTONE CDDP-A Manuals
Manuals and User Guides for SUNSTONE CDDP-A. We have
1
SUNSTONE CDDP-A manual available for free PDF download: User Manual
SUNSTONE CDDP-A User Manual (92 pages)
Brand:
SUNSTONE
| Category:
Welding System
| Size: 6 MB
Table of Contents
Table of Contents
3
Chapter 1: Overview
5
Features
5
What Is CD Welding
6
Weld Formation
7
Tips
7
Weld Pressure
7
Electrode Configurations
8
Weld Energy
8
Chapter 2: Setup and Installation
9
Safety
9
Workspace Considerations
9
Voltage and Power Requirements
9
Weld Actuation
10
What's in the Box
10
Exploring the Front and Back Panel
10
Exploring the Side Panel
12
How to Set up Your Welder
12
Chapter 3: User Interface Overview
14
Navigation Bar
14
Home Screen
14
Communications
14
Media
15
Save/Load
15
Lock Screen
16
Settings Screen
16
Chapter 4: Home Screen Operation
17
Waveform Display
17
Pulse Settings
18
Comparator
20
How to Turn on the Comparator
20
Control
22
Weld Head Controls
22
Timing Diagrams
23
Chapter 5: PLC Automation Features
26
PLC Tab
26
Basic PLC I/O
26
Remote Schedule Select
27
Alarms Tab
28
Import/Export Tab
29
Chapter 6: How to Use Media Features
30
Chapter 7: How to Save and Load Weld Schedules
32
Chapter 8: Lock Screen
34
Chapter 9: How to Make System Changes
36
Chapter 10: How to Update the Welder's Software
37
Chapter 11: How to Configure an Ethernet Connection
39
Setup and Configuration
39
Using the Modbus Server Tester
40
Setup the Computer/Plc
40
Retrieving Information from the CDDP-A
41
Sending Information to the CDDP-A
42
Reading the Output Wwindow
43
Reading the Input Register
43
How to Read/Write to a Holding Register
44
Retrieving General Information from the CDDP-A
46
Using Modbus Poll
47
Setup a Connection
47
Reading Coils
47
Reading Holding Registers
48
Write Single Coil
48
Write Single Register
49
Receiving General Packet
49
Using Simply Modbus TCP Client
50
Setup a Connection
50
Reading a Coil
50
Reading a Holding Register
51
Writing to a Single Coil
53
Writing to a Single Register
54
Receiving a General Packet
55
Chapter 12: Back Panel Connector Details
57
Appendix A: Pin-Out Diagrams
58
Appendix B: Warnings and Alarms
61
Appendix C: Modbus Data Tables
64
Supported Function Codes
64
Data Structures
65
Coils
65
Discrete Inputs
66
Holding Registers
67
Remote Schedule Select Modes
68
Weld Head Control Types
69
PLC Output Pin Assignments
69
PLC Input Pin Assignments
69
Input Registers
70
Comparator Results
72
File Records
72
Raw Data (Example)
72
Read File Record (20 / 0X14)
73
Response to "Read File Record
73
Read First 4 Time Values
73
Response to "First 4 Time Values
74
Read First 4 Time Values and First 4 Voltage Values
74
Response to "First 4 Time Values and First 4 Voltage Values
75
Custom Functions
76
Schedule Weld Data (8 X 16 Bit Registers)
76
Schedule Extra Weld Data (6 X 16 Bit Registers)
76
Comparator (28 X 16 Bit Registers)
77
Alarm Settings (12 X 16 Bit Registers)
78
Basic PLC Settings (3 X 16 Bit Registers)
79
Comparator Failure and Weld Count (4 X 16 Bit Registers)
79
RSS Mode (1 X Bit Coil)
79
General Info (16 X 16 Bit Registers)
79
Weld Task States
80
Charge Task States
81
Lock States
81
Previous Weld Results (17 X 16 Bit Registers)
81
Registers)
83
Waveform Report General (11 X 16 Bit Registers)
83
Emergency Stop States (7 X 8 Bit Registers)
83
Basic PLC States (3 X 16 Bit Registers)
84
RSS States (1 X 8 Bit Coil)
84
Network Info (20 X 16 Bit Registers)
84
Modbus Exception Codes
85
CDDP-A Data Specifications Table
87
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