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Hansen P4
Sumitomo Hansen P4 Manuals
Manuals and User Guides for Sumitomo Hansen P4. We have
2
Sumitomo Hansen P4 manuals available for free PDF download: Manual, Maintenance Manual
Sumitomo Hansen P4 Maintenance Manual (52 pages)
Standardized gear units 405
Brand:
Sumitomo
| Category:
Industrial Equipment
| Size: 2 MB
Table of Contents
Table of Contents
3
1 Customer Data Sheet
6
2 Manual Disclaimer
8
3 About this Document
9
Function of the Document
9
Language
9
Illustrations
9
Use of Steps, Lists and Titles in this Document
9
How to Use this Document
9
Warnings, Cautions and Notes Used in the Document
9
Related Documents
10
Storage of this Document and the Related Documents
11
Abbreviations
11
Customer Support
11
4 Description
12
Intended Use
12
Type Plate
12
Signs in the Documentation and on the Gear Unit
13
Description of the Lubrication of the Gear Unit
16
Function of Lubrication
16
Splash Lubrication
17
Force-Feed Lubrication
17
Breather Plug
17
Cooling System
17
Direction of Rotation of the Shafts
18
5 Safety
19
Restrictions
19
Approved Maintenance Engineer
19
General Safety Instructions
19
Safety Instructions for Maintenance
20
Special Safety Instructions (Backstop)
20
Partly Completed Machine
20
Instructions in Case of a Fire
20
Warranty
20
6 Maintenance
21
General Maintenance Instructions
21
Limits
21
Not Approved Work
21
Instructions (Water Cooling)
21
Maintenance Schedule (All Gear Units)
21
Special Maintenance (Belt Drives)
22
Special Maintenance (Grease Lubrication Points)
22
Special Maintenance (Lubrication Points for Bearings)
22
Special Maintenance (Lubrication Points for Labyrinth Seals)
23
Special Maintenance (Backstop)
23
Change the Oil
23
Do a Check for Oil Leaks
24
Do a Check for Unexpected Noise and Vibrations
24
Do a Check on the Quality of the Gear Oil
24
Do a Check on the Breather Plug
25
Do a Check on the Fixation of the Gear Unit
25
Do a Check on the Fixation of the Gear Unit (Solid Shafts)
25
Do a Check on the Fixation of the Gear Unit (Hollow Shafts)
25
Do a Check on the Fixation of the Gear Unit (Shrink Disk, Other than 2-Part)
26
Do a Check on the Fixation of the Gear Unit (2-Part Shrink Disk)
26
Do a Check on the Position of the Gear Unit
26
General Instructions
26
Measure the Position of the LSS and the HSS (Single Stage)
26
Measure the Position of the LSS (Multi Stage)
27
Measure the Position of the HSS (Multi-Stage)
27
Replace the Oil Filter Cartridge (if Applicable)
27
Clean the Gear Unit
27
Do a Check on the Backstop
28
Install the Torque Arm
28
Prestress the Disk Springs of the Torque Arm
28
Fill the Gear Unit with Gear Oil
29
Select the Gear Oil
29
Measure the Gear Oil Level
29
Add Gear Oil (All Gear Units)
29
Drain Gear Oil
30
Add Grease to the Lubrication Points for Grease
30
General Procedure
30
Select the Grease Type
30
Add Grease
31
Do a Check for Corrosion of Internal Parts of the Gear Unit
31
Do a Check on the V-Belt Drive
31
7 Technical Data
32
Dimensions and Mass
32
Materials of the Gear Unit
32
Torque Seal Specification
32
Paint Specification
32
Corrosion Protection by H.I.T
32
Position of the Gear Unit
33
Ambient Conditions for Storage
33
Misalignment of the LSS
33
Misalignment of the HSS (Couplings)
33
Bolt Specifications (Gear Units with Solid Shafts)
34
Bolt Specifications (Single-Stage, Horizontal LSS)
34
Bolt Specifications (Multi-Stage, Horizontal LSS)
35
Bolt Specifications (Multi-Stage, Vertical LSS)
37
Torque Values for Oil Drain Screw
38
Shrink Disk Specifications (2-Part Shrink Disk)
38
Lubrication
38
Torque Specifications
39
Prestress Specifications for the Torque Arm (Hollow Shaft)
40
Lubricants
41
General Specifications for Lubricants
41
Gear Oil Filter Specifications
41
Additional Gear Oil Specifications (Heater)
42
Mineral Gear Oil and Related Grease
42
Synthetic Gear Oil and Related Grease
43
Grease Quantity at Lubrication Points for Bearings
44
Grease Quantity Type
44
Grease Quantity Types Q1, Q2, Q3, Q6, Q7 and Q8
45
Grease Quantity Type Q4
46
Grease Quantity Type Q5
46
Grease Quantity Type Q9
47
Grease Quantity for Lubrication Points at Labyrinth Seals (LSS)
48
Grease Quantity Type
48
Grease Quantity (Single-Stage)
48
Grease Quantity (Multi-Stage)
48
Grease Quantity for Lubrication Points at Labyrinth Seals (HSS)
49
Grease Quantity Type
49
Grease Quantity (Single-Stage)
49
Grease Quantity (Multi-Stage)
50
Cooling Water Specifications
50
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Sumitomo Hansen P4 Manual (136 pages)
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Brand:
Sumitomo
| Category:
Industrial Equipment
| Size: 3 MB
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