Sulzer AHLSTAR 2.15 Series Manuals

Manuals and User Guides for Sulzer AHLSTAR 2.15 Series. We have 1 Sulzer AHLSTAR 2.15 Series manual available for free PDF download: Installation,Operation And Maintenance Instruction

Sulzer AHLSTAR 2.15 Series Installation,Operation And Maintenance Instruction (123 pages)

PROCESS PUMPS

Brand: Sulzer | Category: Water Pump | Size: 3 MB

General Information
4
Parts Number Designation
6
Type Designation
6
Part Numbers of Modules
6
Part Numbers of Parts, Connections and Documents
6
Nameplate Designation
7
Capacity and Head
8
Decommissioning
8
Safety Instructions
10
Safety of Machinery
12
Essential Health and Safety Requirements
12
Protection against Mechanical Hazards
13
Protection against Other Hazards
14
Safe Maintenance
15
Indicators
16
Essential Safety Aspects
17
Ignition Hazard Assessment
18
Safety Signs Affixed to the Product
23
Operating Situations Affecting Product Safety
24
Balance and Vibration
25
Wet End
25
Admissible Forces and Moments on Pump Flanges
25
Sound Level Charts
27
Maximum Size of Solid Particles
34
Tightening Instruction for the Flanges
37
Flange Drillings of Steel Cases, Maximum Torques
39
Flange Drillings of Cast Iron Cases, Maximum Torques
40
Hoisting and Transfers
41
Safety Measures
42
Motor, Gear and Other Accessories
47
Commissioning
49
Purchase Inspection
49
Storage
49
Installation at the Site
51
Safety Procedures before Installation
52
Fastener Information
52
Pipework
52
Suction Pipe below the Pump
53
Suction Pipe above the Pump
53
Extension Piece
53
Suction Pipe Design
54
Sealing Unit
55
Auxiliary Piping/Piping for Shaft Seal
55
Piping for Degassing in a Gas Separator (-GM, -GS)
55
Piping for Degassing in an Air Separating Pump (-R)
55
Return Circulation Piping in an Air Separating Pump (-R)
56
Piping for Degassing in a Liquid Ring Pump (-LM, -S)
57
Starting with a Straight Suction Pipe
57
Starting with a Straight Suction Pipe, Liquid Level Beneath the Pump
58
Coupling Unit
59
Gooseneck Start
59
Installation and Alignment of Coupling
59
Maximum Tolerances for Coupling Alignment
60
Baseplate
61
Grouted Baseplate of Steel
61
Installation Using Chemical Foundation Screws
63
Installation Using Grouted Foundation Screws
64
Foundation
66
Steel Baseplate Installed with Mechanical Feet
68
Drive Motor
69
Concrete Baseplate Installed with Mechanical Feet
69
Installation of the Motor on the Baseplate
69
Operation
70
Safety Procedures before Start-Up
71
Shaft Seal and Sealing Water
71
Leakage Test
71
Bearing Unit Lubrication
74
Drive Motor - Direction of Rotation
74
Starting the Pump
75
Pumps Equipped with Gland Packings or Dynamic Sealing Units
75
Pumps Equipped with Liquid Ring Pumps (-LM, -S)
76
Controls During the First Run
77
Pumps Equipped with Gas Separators (-GM, -GS) or Air Separating Pumps
77
Shut-Down Procedure
78
Controls after the First Run
78
Troubleshooting - Operation
79
Pump Not Delivering Liquid
79
Insufficient Head
79
Insufficient (or Irregular) Flow
79
High Power Consumption
80
Excessive Noise And/Or Vibration
80
Bearings Wear Rapidly
80
Pump Overheats/Seizes
81
The Liquid Pumped Flows out through the Degassing Connection
81
Preventive Maintenance
82
Measuring Instruments
83
Temperatures
84
Noise and Vibration Analysis
84
Corrosion and Wear (Wet End)
84
Adjustment of Clearance between Sideplate and Impeller
84
Sealing Unit Maintenance
85
Gland Packing
85
Maintenance of Shaft Seals
86
Mechanical Seal
87
Dynamic Seal Maintenance
88
Bearing Unit Maintenance
88
Grease Lubrication
88
Grease Grades
89
Oil Lubrication
90
First Oil Filling
91
Oil Change
92
Corrective Maintenance
93
Pump Unit Disassembly
95
Pump Unit Reassembly
95
Installation of Exchange Unit
95
Wet End Disassembly
96
Detachment of Casing Wear Ring
96
Detachment of Sideplate
96
Wet End Reassembly
97
Detachment of Impeller
97
Installation of Impeller
97
Sealing Unit Disassembly
99
Installation of Sideplate
99
Installation of Casing Wear Ring
99
Mechanical Seal, Standard Integrated Single
100
Mechanical Seal, Cartridge Single on the Shaft Without Shaft Sleeve
101
Mechanical Seal, Cartridge Single on the Shaft Sleeve
101
Mechanical Seal, Cartridge Double on the Shaft Without Shaft Sleeve
102
Mechanical Seal, Cartridge Double on the Shaft Sleeve
102
Mechanical Seal, Element Single
102
Mechanical Seal, Element Double
102
Mechanical Seal, Ready-Fitted Single
103
Mechanical Seal, Ready-Fitted Double
103
Mechanical Seal, US, Outside Single
103
Liquid Ring Pump, Standard Integrated Single
104
Liquid Ring Pump, Standard Integrated Double
104
Liquid Ring Pump, Element Single
105
Liquid Ring Pump, Ready-Fitted Double
105
Air Separating Pump, Element Single
105
Gas Separator, Standard Integrated Single
106
Gas Separator, Standard Integrated Double
106
Gas Separator, Static Seal
106
Sealing Unit Reassembly
107
Dynamic Seal, Ring Type
107
Dynamic Seal, Plate Type
108
Mechanical Seal, Standard Integrated Double
109
Bearing Unit Disassembly
116
Bearing Unit Reassembly
117
Recommended Spare Parts
120

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Sulzer AHLSTAR 2.15 Series Installation,Operation And Maintenance Instruction (123 pages)

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