Still 7399 Manuals

Manuals and User Guides for Still 7399. We have 1 Still 7399 manual available for free PDF download: Original Instructions Manual

Still 7399 Original Instructions Manual (424 pages)

Brand: Still | Category: Trucks | Size: 38 MB

Table of Contents
5
Foreword
13
Your Truck
14
Description of the Truck
14
General
16
CE Labelling
17
EC Declaration of Conformity in Accordance with Machinery Directive
18
Accessories
18
Labelling Points
20
Nameplate
21
Production Number
22
Stvzo (Road Traffic Licensing Regulations) Information
22
Using the Truck
23
Proper Usage
23
Proper Use During Towing
23
Impermissible Use
23
Place of Use
24
Using Working Platforms
25
Information about the Documentation
26
Scope of the Documentation
26
Supplementary Documentation
27
Issue Date and Topicality of the Operating Instructions
28
Copyright and Trademark Rights
28
Explanation of Information Symbols Used
28
Definition of Directions
29
Schematic Views
29
List of Abbreviations
30
Environmental Considerations
32
Packaging
32
Disposal of Components and Batteries
32
Safety
33
Definition of Responsible Persons
34
Operating Company
34
Specialist
34
Drivers
35
Basic Principles for Safe Operation
37
Insurance Cover on Company Premises
37
Modifications and Retrofitting
37
Changes to the Overhead Guard and Roof Loads
38
Warning about any Manipulation of the Internal Combustion Engine
39
Warning Regarding Non-Original Parts
39
Damage, Defects and Misuse of Safety Systems
40
Tyres
40
Medical Equipment
41
Exercise Caution When Handling Gas Springs and Accumulators
42
Length of the Fork Arms
42
Residual Risk
44
Residual Dangers, Residual Risks
44
Special Risks Associated with Using the Truck and Attachments
45
Overview of Hazards and Countermeasures
48
Danger to Employees
50
Safety Tests
52
Regular Safety Inspection of the Truck
52
Checking the Diesel Engine Emissions
52
Trucks with Particle Filters
53
Insulation Testing
54
Safety Regulations for Handling Consumables
55
Permissible Consumables
55
Oils
55
Hydraulic Fluid
56
Battery Acid
57
Diesel Fuel
58
Coolant and Cooling Fluid
60
Brake Fluid
60
Disposal of Consumables
62
Emissions
63
Overviews
67
Overview
68
Driver's Compartment
69
Shelves and Cup Holders
70
Operating Devices and Display Elements
71
Display/Control Unit "STILL Easy Control
71
Operating Devices for Hydraulic and Driving Functions
72
Double Mini-Lever
73
Triple Mini-Lever
75
Quadruple Mini-Lever
77
Joystick 4Plus
79
Fingertip
80
Travel Direction Selector and Indicator Module (Variant)
81
Operation
83
Checks and Tasks before Daily Use
84
Visual Inspections and Function Checking
84
Climbing in and out of the Truck
87
Operating the Signal Horn
89
Driver's Cab
90
Checking the Condition of the Wheels and Tyres
90
Checking the Brake System for Correct Function
91
Checking the Steering System for Correct Function
94
Function Checking of the Automatic Mast Vertical Positioning Function (Variant)
95
Driver's Seats
96
Adjusting the MSG 65/MSG 75 Driver's Seat
96
Adjusting the Armrest
101
Longitudinal Horizontal Suspension (Variant)
102
Seat Belt
103
Pre-Shift Check
106
Description of the Pre-Shift Check (Variant)
106
Process
107
All Questions
108
Defining the Question Sequence
110
Displaying the History
111
Defining the Shift Start
113
Resetting the Truck Restrictions
117
Driver Profiles
120
Driver Profiles (Variant)
120
Selecting Driver Profiles
120
Creating Driver Profiles
122
Renaming Driver Profiles
124
Deleting Driver Profiles
127
Switching on and Starting
129
Engine Preheating (Variant)
129
Switching on the Key Switch and Starting the Engine
130
Access Authorisation with PIN Code (Variant)
132
Access Authorisation for the Fleet Manager (Variant)
134
Lighting
139
Meaning of the Symbols
139
Driving Lights
140
Working Spotlights
141
Working Spotlight for Reverse Travel (Variant)
142
Turn Indicators
142
Hazard Warning System
144
Stvzo Equipment
145
Rotating Beacon
146
STILL Safetylight (Variant)
146
Blue-Q Efficiency Mode
148
Functional Description
148
Switching Blue-Q on and off
149
Switching off Additional Consumers
150
STILL Classic and Sprint Mode
151
Driving
153
Safety Regulations When Driving
153
Roadways
155
Selecting Drive Programmes 1 to 3
158
Selecting Drive Programme a or B
159
Configuring Drive Programmes a and B
159
Selecting the Drive Direction
161
Actuating the Drive Direction Switch with the Mini-Lever Version
162
Actuating the Vertical Rocker Button for the "Drive Direction", Joystick 4Plus Version
162
Actuating the Drive Direction Switch with the Fingertip Version
162
Actuating the Drive Direction Switch, Mini-Console Version
163
Starting Drive Mode
163
Starting Drive Mode, Dual Pedal Version (Variant)
166
Operating the Service Brake
168
Actuating the Electric Parking Brake
169
Malfunctions in the Electric Parking Brake
173
Steering
177
Driving on Ascending and Descending Gradients
178
Speed Reduction When the Fork Carriage Is Raised (Variant)
179
Engine Automatic Shut-Off Function (Variant)
179
Cruise Control (Variant)
180
Parking
184
Parking the Truck Securely and Switching It off
184
Wheel Chock (Variant)
185
Lifting
186
Lifting System Variants
186
Automatic Mast Vertical Positioning (Variant)
186
Types of Lift Mast
188
Malfunctions During Lifting Mode
189
Hydraulic Blocking Function
190
Lifting System Operating Devices
191
Controlling the Lifting System Using a Double Mini-Lever
192
Controlling the Lifting System Using a Triple Mini-Lever
194
Controlling the Lifting System Using a Quadruple Mini-Lever
196
Controlling the Lifting System Using the Fingertip
196
Controlling the Lifting System Using the Joystick 4Plus
197
Fork Wear Protection (Variant)
201
Changing the Fork Arms
201
Fork Extension (Variant)
204
Operation with Reversible Fork Arms (Variant)
206
Handling Loads
208
Safety Regulations When Handing Loads
208
Before Taking up Load
209
Load Measurement (Variant)
211
Picking up Loads
212
Danger Area
212
Transporting Pallets
213
Transporting Suspended Loads
214
Picking up a Load
215
Transporting Loads
218
Setting down Loads
219
Shake Function (Variant)
221
Driving on Lifts
224
Driving on Loading Bridges
225
Particle Filter System
227
Particle Filter - Function
227
Particle Filter - Parked Regeneration
228
Messages about Parked Regeneration
237
Attachments
239
Fitting Attachments
239
Depressurising the Hydraulic System
241
General Instructions for Controlling Attachments
244
Attachment Example for the Connection of the Auxiliary Hydraulics
245
Adjusting the Hydraulic Speed for Attachments
246
Controlling Attachments Using a Double Mini-Lever
249
Controlling Attachments Using the Double Mini-Lever and the 5Th Function
251
Controlling Attachments Using a Triple Mini-Lever
253
Controlling Attachments Using the Triple Mini-Lever and the 5Th Function
255
Controlling Attachments Using a Quadruple Mini-Lever
257
Controlling Attachments Using the Quadruple Mini-Lever and the 5Th Function
259
Controlling Attachments Using the Joystick 4Plus
261
Controlling Attachments with Joystick 4Plus and the 5Th Function
262
Controlling Attachments Using the Fingertip
263
Controlling Attachments Using the Fingertip and the 5Th Function
265
Clamp Locking Mechanism (Variant)
266
Taking up a Load Using Attachments
269
Auxiliary Equipment
271
Actuating the Windscreen Wipers and Windscreen Washers (Variant)
271
Filling the Washer System
273
Fleetmanager (Variant)
273
Shock Recognition (Variant)
273
Driver Restraint Systems (Variants)
274
Ceiling Sensor (Variant)
274
Cab
280
Opening the Cab Door
280
Closing the Cab Door
281
Opening the Side Windows
282
Closing the Side Windows
282
Turning the Interior Lighting on or off (Variant)
283
Operating the Rear Window Heating
283
Radio (Variant)
284
Radio with Bluetooth Interface (Variant)
285
Heating System (Variant)
287
Air Conditioning (Variant)
287
Clipboard (Variant)
291
Push-Up Roof Window (Variant)
292
Socket
292
Trailer Operation
294
Towed Load
294
Coupling Pin in the Counterweight
295
Automatic Tow Coupling
297
Towing Trailers
305
Display Messages
307
Messages
307
Messages about Operation
308
Messages about the Truck
312
Refuelling
314
Diesel Fuel - Specifications
314
Filling up with Diesel Fuel
317
Cleaning
319
Cleaning the Truck
319
Cleaning the Electrical System
321
Cleaning Load Chains
321
Cleaning the Windows
322
After Washing
322
Procedure in Emergencies
323
Procedure if Truck Tips over
323
Emergency Hammer
323
Emergency Lowering
324
Emergency Operation of the Electric Parking Brake
326
Disconnecting the Battery
328
Jump Starting
329
Towing
330
Transporting the Truck
333
Transporting
333
Crane Loading
335
Decommissioning
339
Shutting down and Storing the Truck
339
Returning to Service after Decommissioning
340
Maintenance
343
Safety Regulations for Maintenance
344
General Information
344
Working on the Hydraulic Equipment
344
Working on the Electrical Equipment
345
Working on the Ignition System
345
Safety Devices
346
Set Values
346
Lifting and Jacking up
346
Working at the Front of the Truck
346
General Maintenance Information
348
Personnel Qualifications
348
Information for Carrying out Maintenance
348
Maintenance - 1000 Hours/Annually
350
Maintenance - 3000 Hours/Every Two Years
355
Ordering Spare Parts and Wearing Parts
355
Quality and Quantity of the Required Operating Materials
356
Lubrication Plan
357
Maintenance Data Table
359
Providing Access to Maintenance Points
362
Opening the Bonnet
362
Closing the Bonnet
364
Removing and Attaching the Rear Cover
366
Installing and Removing the Bottom Plate
367
Preserving Operational Readiness
369
Checking the Engine Oil Level
369
Cleaning the Dust Valve
370
Filling the Washer System
370
Cleaning the Radiator, Checking for Leaks
371
Check the Cooling Fluid Level
371
Topping up the Cooling Fluid and Checking the Coolant Concentration
372
Draining Water from the Fuel Filter
374
Replacing the Air Filter Cartridges
376
Lubricating the Joints and Controls
377
Maintaining the Seat Belt
378
Checking the Driver's Seat
380
Checking the Door Latch
380
Maintaining Wheels and Tyres
380
Maintaining the Battery
383
Replacing Fuses
386
Checking the Hydraulic System for Leak Tightness
386
Lubricating the Lift Mast and Roller Track
387
Greasing the Automatic Tow Coupling
388
Check the Hydraulic Oil Level
390
1000-Hour Maintenance/Yearly Maintenance
393
Other Work that Must be Carried out
393
Checking the Exhaust Gas System
393
Checking the Lift Cylinders and Connections for Leaks
393
Checking the Fork Arms
394
Checking the Reversible Fork Arms
395
Technical Data
397
Dimensions
398
VDI Datasheet for RX70-20/600 and RX70-25
400
VDI Datasheet for RX70-25/600 and RX70-30
404
VDI Datasheet for RX70-30/600 and RX70-35
408
Ergonomic Dimensions
412
Fuse Assignment
413

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