Still 5430 Manuals

Manuals and User Guides for Still 5430. We have 1 Still 5430 manual available for free PDF download: Original Instructions Manual

Still 5430 Original Instructions Manual (216 pages)

Electric Truck

Brand: Still | Category: Forklifts | Size: 20 MB

Rules for the Operating Company of Industrial Trucks
3
Spare Parts List
4
Table of Contents
5
Introduction
11
Your Industrial Truck
12
Technical Description
12
General
14
Conformity Marking
15
Declaration that Reflects the Content of the Declaration of Conformity
16
Nameplate
17
Serial Number
17
Using the Truck
18
Commissioning
18
Intended Use
19
Improper Use
20
Operating Steps
21
Precautions
21
Description of Use and Climatic Conditions
21
Parking in Temperatures below -10 °C
22
Using Working Platforms
22
Information about Documentation
23
Documentation Scope
23
Supplementary Documentation
23
Issue Date and Topicality of the Operating Instructions
24
Copyright and Trademark Rights
24
Explanation of Signal Terms Used
25
Date of Edition and Latest Update of this Manual
26
List of Abbreviations
26
Definition of Directions
28
Illustrations
28
Environmental Considerations
29
Packaging
29
Disposal of Components and Batteries
29
Safety
31
Safety Guidelines
32
Operating Safely
32
Special Notes for Using Lithium-Ion Batteries
35
Stability
37
In the Case of Tip-Over
37
Definition of Terms Used for Responsible Persons
39
Specialist
39
Operating Company
39
Drivers
40
Basic Principles for Safe Operation
42
Insurance Cover on Company Premises
42
Modifications and Retrofitting
42
Changes to the Overhead Guard and Roof Loads
44
Warning Regarding Non-Original Parts
44
Damage, Faults
44
Medical Devices
45
Battery Connection Cables
45
Wheels and Tyres
45
Damage, Defects and Misuse of Safety Systems
46
Length of the Fork Arms
46
Exercise Caution When Handling Gas Springs and Accumulators
47
Residual Risks
48
Residual Dangers, Residual Risks
48
Special Risks Associated with Using the Truck and Attachments
49
Overview of Hazards and Countermeasures
52
Danger to Employees
54
Safety Tests
56
Carrying out Regular Inspections on the Truck
56
Insulation Testing
56
Safety Regulations for Handling Consumables
58
Permissible Consumables
58
Hydraulic Fluid
58
Battery Acid
58
Disposal of Consumables
59
Noise Level
59
Frequency Characteristics for Vibrations Imparted to the Human Body
60
Emergency Exit from Driver's Cab with Windows
61
Manually Lowering the Fork Arms with ISO
62
Safety Regulations Relative to Forklift Use
62
Safety Regulations When Driving
63
Safety Regulations in Case of Accidental Lateral Tipping
64
Overview
65
General View
66
Steering Column Adjustment Screw
66
Steering Wheel
66
Steering Axle Type
67
General View of Driver's Compartment
69
Warning Label Diagram
70
Display Unit
72
Switch Panel
73
Relays and Fuses Overview
74
Operation
77
Service Plan before First Start
78
Instructions for Running-In
78
Pre-Shift Checks
78
Daily Inspection Items
80
Periodic Inspection Items
81
Troubleshooting Guide
81
Mounting/Dismounting
83
Seat Belt Status and Performance Checks
84
Checking Condition and Performance
84
Adjusting the Seat and Seat Belt
84
Seat Belt Monitoring and Alarm Function
88
Operating the Horn
89
Checking the Brake System for Correct Function
90
Checking the Steering System for Correct Function
93
Adjusting the Steering Column
93
Adjusting the Angle
94
Emergency off Switch
94
Turn on and off Lithium Battery
96
Switching the Truck on and off
97
Display Unit
98
Setting the Display Unit
99
Performance Mode
101
Driving
102
Forward Travel
103
Reverse Travel
104
Changing the Drive Direction
104
Brake System
105
Brake System Information
105
Foot Brake/Emergency Brake
105
Electronic Regenerative Braking
106
Parking Brake
107
Applying the Parking Brake
107
Releasing the Parking Brake
107
Checking Battery Level
108
Battery Cover - Open - Closed
109
Battery Hood Gas Spring
111
Safety Regulations for Handling the Lithium-Ion Battery
112
Connecting the Rechargeable Battery to an External Charger
114
Parking Brake Pedal
115
Check Rechargeable Battery Condition (Lithium-Ion Battery)
117
Lifting Devices and Attachments
118
Operating the Lifting Device
118
Operating Attachments
119
Transporting Loads
121
Load Centre Distance and Load Capacity
121
Capacity Rating Plate
121
Additional Capacity Rating Plate
124
Adjusting the Fork Spacing
125
Picking up a Load
126
Determining Visibility Conditions When Driving with a Load
127
Transporting Pallets
128
Transporting Suspended Loads
128
Picking up a Load
129
Transporting Loads
133
Setting down Loads
134
Driving on Ascending and Descending Gradients
136
Driving Onto Lifts
137
Driving on Loading Bridges
138
Tow Coupling
139
Leaving the Truck Temporarily
139
Before Exiting the Truck
140
Operation in Special Operating Situations
142
Transport
142
Towing
144
Crane Loading
146
Storing the Truck
150
Taking the Truck out of Operation
150
Maintenance Intervals
151
Disposal of Old Trucks
152
Maintenance
153
Safety Information for Inspection and Maintenance Work
154
Working at the Front of the Truck
154
Lifting and Jacking up
155
Inspection and Maintenance Data
156
Recommended Fuels and Oils
159
Regular Maintenance
162
Service Plan Table
163
1000 Hour Service Plan
164
3000 Hour Service Plan
166
Drive Mechanism and Transmission System
167
Checking the Oil Level of the Reduction Gearbox
167
Checking the Reduction Gearbox for Leaks
167
Change the Reduction Gearbox Oil
168
Check for Leaks and Check the Mounting between the Reduction Gearbox and the Drive Motor
169
Checking the Wheels
169
Check the Tyre Inflation Pressure
171
Tightening the Wheel Nuts
171
Changing Wheels
172
Checking the Condition of the Antistatic Belt
174
Clean and Lubricate the Steering Axle
174
Checking the Brake System
175
Chassis and Bodywork
177
Checking the Connecting Bolts of the Drive Axle and Lift Mast
177
Checking the Battery Cover Locking Devices
177
Driver's Cab
178
Checking the Pedal Group for Ease of Movement and Lubricating as Required
178
Checking Other Bearings and Connections and Lubricating
178
Adjust Joysticks
178
Checking the Joystick Bellows
179
Electrics/Electronics
180
Checking the Control Module for Dirt
180
Checking the Main Contactor
180
Inspecting and Maintaining the Lithium-Ion Battery
181
Removing Battery Safety Devices
181
Replacing the Battery Using a Suspension Arrangement
182
Battery Installation
184
Hydraulics
186
Checking the Hydraulic System for Leaks
186
Checking the Hydraulic Oil Level
187
Checking the Breather Filter Is Working Normally
189
Checking Installation of the Tilt Cylinder
190
Lubricating Tilt Cylinder Bearings
191
Lifting System
192
Changing the Fork Arms
192
Check the Fork Arms and the Fork Arm Quick-Release Apparatus
194
Checking the Working Condition and Installation of the Lift Mast, Lifting Chains and Lift Cylinder
195
Adjusting the Length of the Lifting Chains and Lubricating Using Chain Spray
196
Lubricating the Lift Mast and Chains with Chain Spray
197
Special Equipment
199
Checking the Preload of the Double Hoses (if Equipped with Attachments)
199
Cleaning and Lubricating the Sideshift Forks* and Checking Connections
199
Technical Datasheet
201
Technical Datasheet(RCE15 Li-Ion, RCE16 Li-Ion, RCE20 Li-Ion)
202
Dimensions Overview
202
Technical Datasheet
203
Technical Datasheet(RCE16P Li-Ion, RCE20P Li-Ion)
206
Dimensions Overview
206
Technical Datasheet
207
Eco-Design Requirements for Electric Motors and Variable Speed Drives
209

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