STEYR MOTORS SE236E40 Manuals

Manuals and User Guides for STEYR MOTORS SE236E40. We have 4 STEYR MOTORS SE236E40 manuals available for free PDF download: Service Manual, Installation Manual, Operation, Maintenance And Warranty Manual

STEYR MOTORS SE236E40 Service Manual (274 pages)

Brand: STEYR MOTORS | Category: Engine | Size: 16 MB

Table of Contents
9
Ageneral Remarks

11
B Specification

23
- B 1 Fuel Requirements
  23
- B 2 Motor Oil
  25
C Maintenance and Service

26
D General Information

33
E Quality Guidelines for Repair

44
- E 1 Spare Part Specification
  44
- E 2 Workshop Profile
  44
- E 3 Nomenclature
  45
- E 4 si - System
  47
- E 5 Abbreviations
  48
F Operating Material and Information on Disposal

49
- F 1 List of Operating Material
  49
- F 2 Disposal of Automotive Waste Products
  50
G Notes on Safety

51
H Tightening Torques

54
I Wear Limits

64
- I 1 Adjustment Information for Service and Maintenance
  65
- Engine Timing (Measured with Dial Indicator No. 2300899/0)
  65
- Tension Timing Belt (Measured with Tool VR00515/0)
  65
- Start of Fuel Delivery on the Unit Injectors (Measured with Dial Indicator No. 2300899/0)
  65
- Valve Clearance (Measured with Tool No. 2300712/3))
  65
  - Engine Timing, Engine Mount
    70
  - Lock Crank Shaft (Piston No. 1 at TDC)
    70
  - Camshaft Housing Cover and Seal
    73
  - Remove Timing Belt
    82
  - Replace Engine Bracket
    93
  - Cylinder Block
    94
  - Replace Valves
    94
  - Adjust Valve Clearance
    96
  - Replace Valve Guide
    97
  - Replace Pressure Regulating Valve for Oil Cooling Jet
    98
  - Replace Stud Bolt for Unit Injector
    99
  - Replace Dowel Pin for Positioning of Unit Injector
    100
  - Replace Dowel Pin for Positioning of Camshaft Housing
    101
  - Replace O-Ring at Oil Entry to Block
    102
  - Mount Frame Seal
    103
  - Crankshaft, Bearing, Vibration Damper
    105
  - Replace Crankshaft
    105
  - Replace Gear for Oil Pump Drive
    109
  - Flywheel
    110
  - Replace Flywheel
    110
  - Piston and Connecting Rod
    111
  - Dismantle Piston and Connecting Rod
    111
  - Camshaft, Housing, Valve Gear
    113
  - Replace Camshaft Housing
    113
  - Replace Gas Stem Gasket (on Engine Assembly)
    117
  - Replace Control Rack
    119
  - Replace Camshaft
    121
  - Replace Eccentric Shaft
    122
  - Excentric Shaft
    124
  - Replace Radial Shaft Seal of Camshaft
    124
  - Replace Cam Follower
    125
  - Replace Retainer of Cam Follower
    126
  - Replace Valve Adjusting Element
    127
  - Engine Housing, Oil Pump, Oil Suction Pipe
    128
  - Replace Engine Housing
    128
  - Replace Rear Ring Carrier
    134
  - Replace Rear Radialshaft Sealing Ring
    135
  - Replace Oil Pump (Front Ring Carrier)
    136
  - Replace Oil Suction Pipe/ Oil Return Pipe
    138
  - Intake Manifold/ Exhaust Manifold
    139
  - Remove Intake Manifold
    139
  - Mount Intake Manifold
    141
  - Disassemble Exhaust Manifold Complete with Turbo Chargers
    142
  - Mount Exhaust Manifold
    143
  - Engine Oil Cooler
    145
  - Replace Engine Oil Cooler
    145
  - Change Motor Oil (General)
    146
  - Fuel System
    154
  - Fuel System
    155
  - Fuel System
    157
  - General Schematic
    157
  - Functional Description
    157
  - Unit Injector
    159
  - Air System M16 VTI
    160
  - Exhaust Pipe and Muffler MARINE 2012
    161
  - Schema - Variable Geometry Turbochargers
    162
  - Fuel Pump, Unit Injector, Lines
    164
  - Replace Fuel Pump (Example)
    164
  - Disassembly and Assembly of Unit Injector
    166
  - Fix Control Rack
    175
  - Adjust Control Link (Injection Quantity)
    176
  - Release Fixing of Control Rod
    177
  - Adjustment of Unit Injector - Start of Fuel Delivery
    178
  - Exchange Pressure Check Valve at Fuel Outlet on Block
    181
  - Turbo Charger
    182
  - Replace Variable Geometry Turbochargers (VGT)
    182
  - Check Bearing Clearance (Example)
    186
  - Control Solenoid, Injection Timing Device (ITD)
    187
  - Remove Control Solenoid
    187
  - Install Rack Control Solenoid
    188
  - Replace Potentiometer, Indication of Control Rack Position
    189
  - Remove Injection Timing Device (ITD)
    191
  - Install Injection Timing Device (ITD)
    193
- Change Fuel "Pre-Filter" and "Fine-Filter" (General Description)
  194
  - Replace Glow Plug
    196
  - Measurement of Compression Pressure
    197
  - Fuel System Check
    198
  - Manual Injection Test Method
    198
  - Manual Check of Unit Injector Without Tool No. VR 00148/0
    200
  - Disengagement Methode of Injection
    201
  - Air Bubble Formation in Fuel System (Example)
    202
  - Functional Description Engine Cooling Circuit
    210
  - Error Detection Cooling System
    212
  - Check Points for Problems in Cooling System
    213
  - Component Checks of Engine Cooling System
    214
  - Drain the Coolant from Engine
    217
  - Fill Cooling System (Example)
    218
  - Pipes, Thermostat
    218
  - Coolant Pipes and Hoses
    218
  - Exchange Thermostat
    219
  - Replace Coolant Supply Manifold
    220
  - Coolant Pump
    221
  - Exchange Coolant Pump
    221
  - Install Coolant Pump
    224
  - Generator
    233
  - Exchange / Replace Alternator
    233
  - Starter Motor
    237
  - Replace Starter Motor
    237
  - Check Starter Motor (Principal Example)
    239
  - Cables, Wiring Harness - General
    241
  - Battery Cable Lengths and Cross-Sections
    241
  - Engine Harness
    242
  - Wiring Diagram - E-Box Wiring Diagram 2181123-0
    244
  - Wiring Diagram - E-Box Wiring Diagram 2181134-0
    245
  - Wiring Diagram - External E-Box Diagram 2181141-0
    246
  - Wiring Instrument Harness / Marine
    247
  - Warning and Parameter Limits from Engine Management System
    249
  - Description to Circuit Diagram
    250
  - Electronics - General
    251
  - Electronic Engine Management System
    252
  - Diagnostic System
    253
  - Principle Service Code Table
    254
  - Configuration Engine ECU-M1CU3 with Connector A1
    258
  - Potentiometer Accelerator and Voltage Regulator
    260
  - Potentiometer Accelerator 2180847-0, B09
    260
  - Voltage Regulator 24V-12V Equalizer 2179789-0
    261
  - Actor and Sensor
    262
  - Component Configuration Engine
    262
  - Calibration of Rack Position
    263
  - Replace Senders, Sensors
    265
  - ACT - Air Charge Temperature Sensor, B07
    265
  - ECT - Engine Coolant Temperature Sensor, B06
    265
  - RPM - Speed Sensor, B03
    265
  - MAP - Manifold Absolut Pressure Sensor, B04
    266
  - Rpos - Sensor for Rack Position, B01
    266
  - LPS - Lubricant Pressure Sensor, B05
    266
  - ITP - Injection Timing Position Sensor, B02
    267
  - VTG - Vane Actuator, X25
    267
  - MET- Manifold Exhaust Temperature Sensor X21
    268
  - WIF - Water in Fuel Sensor
    268
  - T2- Compressor Outlet Temperature Sensor
    269
  - EXT - Exhaust Gas Temperature Sensor
    269
  - Connectors, Helpful Hints
    270
  - Connectors, Assembly Instructions
    271
  - Battery
    273

STEYR MOTORS SE236E40 Installation Manual (224 pages)

4 Cylinder / 6 Cylinder

Brand: STEYR MOTORS | Category: Engine | Size: 11 MB

Table of Contents
8
Exhaust Gas
32
S 16.2 Sticker Overview 6 Cylinder Engine
42
S 16.3 Sticker Overview 4 Cylinder Engine
43
General Information on Installation
45
Model and Serial Numbers
45
Serial Number 6 Cylinder Engine
45
Serial Number 4 Cylinder Engine
46
Serial Number Gear Box
46
Technical Data and Overview
48
Technical Data 6 Cylinder Engine (from Year of Manufacture 2021)
48
Technical Data 6 Cylinder Engine
49
Overview 6 Cylinder Engine
51
Dimensions 6 Cylinder Engine
54
Technical Data 4 Cylinder Engine (from Year of Manufacture 2021)
55
Overview 4 Cylinder Engine
56
Dimensions 4 Cylinder Engine
59
Sensors and Actuators Overview
60
Weight-Distribution Balance
61
Displacement of Water
63
Conversion Table si - US
67
General Notes on Safety
70
Guidelines for Damage Prevention
70
Legal Rules
70
Safety in the Use of Operating Material
71
How to Select Fuel
73
Transport and Storage
77
Concerning Packing
79
Handling Packing Materials
79
Storage Conditions
82
Start-Up after Storage
83
Preservation
84
St Preservation Procedure
85
Nd Preservation
91
Preservation
92
Preservation Procedure
93
Quality Directives for Assembly
95
Plug Connections for Steel Tube
97
Plug Connection for Plastic Tube
98
Checking of Plug Connections
98
Assembly of Raufoss Plug Systems
98
Sealing of Screwed Pipe Joints
99
Tightening Torques
99
Pipe Relaying
100
Tightening Torques for Electrical Connections
104
General Directions for Use of Anaerobic Sealing Materials
107
Variants Engine Propulsion
109
Bobtail - Version
109
Down Angle
109
Lifeboat Engine
110
Jet Drive
111
Stern Drive
112
Bobtail - Version
113
Down Angle
113
Lifeboat Engine
114
Jet Drive
115
Stern Drive
116
Engine Installation
119
Coupling
120
Universal Joint Shafts
121
Additional Cooling Circuit on Engine
122
Engine Base on Synthetic Boats
122
Dimensions
134
Propeller Pitch
135
Blade Surface
135
Sense of Rotation
135
Number of Blades
136
Axle Hub
136
Adjustment of Propeller Pitch
136
Space between Propeller and Boat
137
Sediments
137
Choice of Propeller
137
Cavitation
139
Cooling System
141
Standard Gear Box Cooling from Steyr Motors
145
Keel Cooling Dimensioning
150
Fuel System
151
Exhaust System
159
Exhaust for Inboard Engines above Water Line
162
Exhaust for Inboard Engines below Water Line
163
Exhaust for Stern Drive Engines
165
Wet Exhaust Pipe
166
Measuring of Back Pressure
169
Air Intake and Ventilation
171
External Consumers
177
Safety Instructions
179
Bilge Pumps
181
Cabin Heating
183
Noise Attenuation
185
Control Station
189
Mechanical Control
191
Hydraulic Control
191
Electronic Control
192
Kinds of Control Levers
194
Possible Functions of Control Lever
194
Scheme for Instrument Panel and SCC2
197
Scheme for Instrument Panel and SCC2 with GPS
198
Cut out Drawing for Instrument Panel (Standard) / Instrument Panel SOLAS
199
Cut out Drawing for SCC Key Ignition Panel/Push Button Ignition Panel (SOLAS) 201 17.7.3 Cut out Drawing for SCC2
202
Electrical Equipment
203
Commissioning of Installation
209
Appendix
211
Engine Base Must
213
Engine Mounts
213
Lifting Points
214
Space for Maintenance
214
Engine Angle
215
Air and Ventilation
215
Raw Water
216
Clean Fuel
216
Exhaust System
217
Inboard Installation
218
Stern Drive Installation
219
Propeller Selection
220
Operating and Auxiliary Materials
221

STEYR MOTORS SE236E40 Operation, Maintenance And Warranty Manual (134 pages)

4 + 6 Cylinders

Brand: STEYR MOTORS | Category: Engine | Size: 24 MB

Table of Contents

10
- General
  11
- Marine 4 Cyl Engines Overview
  12
- Marine 6 Cyl Engines Overview
  13
- Product References, Illustrations and Specifications
  15
- Insurance
  15
- Stolen Unit
  15
- Warranty Registration Approval
  15
- Dealer Service - Maintenance
  16
- Illustration Symbols
  16
- Repair Service
  17
- Replacement Parts
  17
- Before Casting off
  17
- Engine Submersion
  18
- Bottom Painting
  18
- Boat Bottom
  18
- Boating Responsibilities
  19
- Safety
  19
- Warning
  19
- Symbols
  20
Table of Contents

22
- Before Starting
  24
- Starting the Engine (Key Switch Version)
  25
- Stopping the Engine
  25
- Starting the Engine (Push Button Version)
  26
- Stopping the Engine (Push Button Version)
  26
- Definitions
  27
- Procedure, Work Steps
  27
- Run in Procedure after Major Overhaul
  27
- Engine Break-In Procedure
  28
- Final Ten Hours of Break-In
  28
- First Ten Hours
  28
- Operation after Break-In
  29
- Shifting
  30
- Remote Control Operating Instructions
  31
- Fixed Speed Switch
  32
- Fuel Economy
  32
- Gear Box - Information
  32
- How to Shift and Control Speed
  32
- Instrument Panel (Key Switch Version)
  33
- Instrument Panel, Standard
  33
- Instrument Indication During Normal Operation
  34
- Instrument Panel (Push Button Version)
  35
- Instrument Indication During Normal Operation (Push Button Version)
  36
- Emergency Cut off Switch (Lanyard)
  37
- Warning Lights and Audible Alarm
  38
- Electronic Engine Control Unit (ECU)
  39
- Diagnostic System
  40
- Optional Propellers
  41
- Propellers
  41
- Twin Installations
  41
- High Altitude Operation
  42
- Operating Procedure for Freezing Temperatures
  42
- Propeller Care
  42
- Propeller Torque
  42
- Salt Water Operation
  42
- Water Jet
  42
- Fuel Contamination
  43
- Fuel Pump
  43
- Fuel System Checks
  43
- Cooling System
  44
- Alternator
  46
- Battery
  46
- Electrical Equipment
  46
- Circuit Breakers & Fuses 4 Cylinder Marine Engine
  47
- Circuit Breakers & Fuses 6 Cylinder SE Marine Engine
  47
- Instrument Panel
  48
- Interrupt Crankshaft Housing Ventilation (Optional)
  48
- Inversion Switch (Optional)
  48
Table of Contents

50
- Filter Maintenance & Service
  51
- Fuel Requirements
  51
- How to Select Fuel
  51
- Engine Lubrication
  52
- Engine Oil
  52
- Oil Identification Symbol
  52
- Disposal of Automotive Waste Products
  53
Table of Contents

54
Table of Contents

64
Table of Contents

108
- Check Engine Oil Level
  109
- Oil Level for Power Steering
  109
- Oil Level for Transmission
  109
- Refill Engine Oil
  109
- Check Coolant (Closed Cooling Circuit)
  110
- Check Raw Water Connection
  111
- Drain the Raw Water Circuit of the Engine
  111
- Drain the Cooling Water Circuit of the Engine
  112
- Cooling System Anodes
  113
- Anti-Corrosion Anodes
  114
- Propeller Selection
  117
- Preparations for Off-Season Storage
  118
- Start-Up after Storage
  118
Limited Engine Warranty/Warranty Registration Approval

122
- Limited Engine Warranty
  123
  - Products Warranted
    123
  - What You Must Do to Activate the Warranty
    123
  - Base Engine Warranty
    124
  - Extended Major Components Warranty
    126
  - Summary of Warranty Coverage
    127
  - Additional Coverage for Parts Replaced or Repaired under Warranty
    127
  - Warranty Coverage for Genuine Spare Parts
    127
  - Conditions of Warranty Coverage
    127
  - Limitations and Exclusions
    129
  - Procedure for Making a Warranty Claim
    130
  - Venue and Applicable Law
    131
  - Miscellaneous
    131
  - If You Do Not Receive Satisfactory Warranty Service
    131
- Warranty Registration Approval
  132

STEYR MOTORS SE236E40 Operation, Maintenance And Warranty Manual (120 pages)

Brand: STEYR MOTORS | Category: Engine | Size: 11 MB

Table of Contents

5
- Start-Up and Functions
  4
  - Fuel and Lubricants
    4
  - Technical Data
    4
  - Table of Contents
    5
- General
  6
- Marine Engine Overview
  7
- Product References, Illustrations and Specifications
  13
- Insurance
  13
- Stolen Unit
  13
- Owner Identification Card
  13
- Installation and Pre-Delivery Inspection Log
  14
- Dealer Service - Maintenance
  14
- Illustration Symbols
  14
- Repair Service
  15
- Replacement Parts
  15
- Before Casting off
  15
- Engine Submersion
  16
- Bottom Painting
  16
- Boat Bottom
  16
- Boating Responsibilities
  17
- Safety
  17
- Warning
  17
- Symbols
  18
Table of Contents

19
- Before Starting
  21
- Starting the Engine (Key Switch Version)
  22
- Stopping the Engine
  22
- Starting the Engine (Push Button Version)
  23
- Stopping the Engine (Push Button Version)
  23
- Definitions
  24
- Procedure, Work Steps
  24
- Run in Procedure after Major Overhaul
  24
- Engine Break-In Procedure
  25
- Final Ten Hours of Break-In
  25
- First Ten Hours
  25
- Operation after Break-In
  26
- Shifting
  27
- Remote Control Operating Instructions
  28
- Fuel Economy
  29
- Gear Box - Information
  29
- High Altitude Operation
  29
- How to Shift and Control Speed
  29
- Instrument Panel (Key Switch Version)
  30
- Instrument Panel, Standard
  30
- Instrument Indication During Normal Operation
  31
- Instrument Panel (Push Button Version)
  32
- Instrument Indication During Normal Operation (Push Button Version)
  33
- Emergency Cut off Switch (Lanyard)
  34
- Warning Lights and Audible Alarm
  35
- Electronic Engine Control Unit (ECU)
  36
- Diagnostic System
  37
- Optional Propellers
  38
- Propellers
  38
- Twin Installations
  38
- High Altitude Operation
  39
- Operating Procedure for Freezing Temperatures
  39
- Propeller Care
  39
- Propeller Torque
  39
- Salt Water Operation
  39
- Water Jet
  39
- Fuel Contamination
  40
- Fuel Pump
  40
- Fuel System Checks
  40
- Cooling System
  41
- Alternator
  43
- Battery
  43
- Electrical Equipment
  43
- Circuit Breakers & Fuses 4 Cylinder Marine Engine
  44
- Circuit Breakers & Fuses 6 Cylinder SE Marine Engine
  44
- Dry Operation
  45
- Instrument Panel
  45
- Interrupt Crankshaft Housing Ventilation
  45
- Inversion Switch
  45
Table of Contents

47
- Filter Maintenance & Service
  48
- Fuel Requirements
  48
- How to Select Fuel
  48
- Engine Lubrication
  49
- Motor Oil
  49
- Oil Identification Symbol
  49
- Disposal of Automotive Waste Products
  50
Table of Contents

51
Table of Contents

61
Table of Contents

93
- Check Motor Oil Level
  94
- Oil Level for Power Steering
  94
- Oil Level for Transmission
  94
- Refill Motor Oil
  94
- Check Coolant (Closed Cooling Circuit)
  95
- Check Raw Water (Open Circuit with Pump)
  96
- Drain the Raw Water Circuit of the Engine
  96
- Anti-Corrosion Anodes
  97
- Cooling System Anodes
  97
- Air Filter
  98
- Engine Alignment
  98
- Maintainance Poly - V - Belt Resp. Serpentine Belt
  98
- Propeller Selection
  100
- STEYR MOTORS - Dealer - Check-List
  101
- Commissioning Report
  103
- Preparations for Off-Season Storage
  105
- Start-Up after Storage
  105
- Engine Log
  106
Table of Contents

109

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STEYR MOTORS SE236E40 Manuals

STEYR MOTORS SE236E40 Service Manual (274 pages)

Table of Contents

Ageneral Remarks

B Specification

C Maintenance and Service

D General Information

E Quality Guidelines for Repair

F Operating Material and Information on Disposal

G Notes on Safety

H Tightening Torques

I Wear Limits

STEYR MOTORS SE236E40 Installation Manual (224 pages)

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STEYR MOTORS SE236E40 Operation, Maintenance And Warranty Manual (134 pages)

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Limited Engine Warranty/Warranty Registration Approval

STEYR MOTORS SE236E40 Operation, Maintenance And Warranty Manual (120 pages)

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