stertil ST 1100-FWG Manuals

Manuals and User Guides for stertil ST 1100-FWG. We have 1 stertil ST 1100-FWG manual available for free PDF download: Operation & Service Manual

stertil ST 1100-FWG Operation & Service Manual

stertil ST 1100-FWG Operation & Service Manual (154 pages)

Mobile column lift. Wireless

Brand: stertil | Category: Lifting columns | Size: 4 MB

Table of Contents

Table of Contents
3
1 Preface

7
2 About this Manual

10
- Copyright
  10
- Limitations of the Document
  10
- Who Is this Manual Intended for
  11
- Scope of this Manual
  11
- Document Conventions
  11
- Manufacturers Details
  12
- Guarantee and Liability
  12
- Compliance with Standards
  13
- Trademarks
  13
- Statutory Standards and Regulations
  13
- Supplements to the Manual
  13
- Additional Documentation
  13
- Storing the Manual
  14
- Recommissioning
  14
- Version History
  14
- Statement of Conformity
  15
3 Safety

17
- Introduction to Safety
  17
- Hazards
  18
- Electrical Hazards
  18
- Mechanical Hazards
  19
- Fall Hazards
  19
- General Safety Instructions
  20
- The Importance of Safety
  21
- Working in Accordance with Procedures
  21
- Safety Warnings
  21
- Personnel
  22
- Safety Instructions
  23
- Manufacturers Instructions to the Lift Owner/Employer
  27
- Safety Features
  28
- Emergency Stop
  28
- Safety Signs
  28
- Lock-Out / Tag-Out
  31
- Lock-Out / Tag-Out Procedure
  32
- Restoring the Vehicle Lift into Service
  33
- Environmental Aspects
  33
- Disposal
  33
- REACH Declaration
  33
- Training Levels
  34
4 Description

35
- Technical Specifications
  35
- Type Identification
  36
- Lifting Capacity
  37
- Lifting System
  37
- Control System
  38
- Hydraulic Power Unit
  38
- Column, Lifting Cylinder and Guide Block
  39
- Control Box
  39
- Pallet Lifting Mechanism
  39
- Retractable Wheels (R Models)
  39
- Locking Feature
  39
- Adjustable Forks
  39
5 Installation

40
- Unpacking and Setup
  40
- Switch Tube Assembly
  41
6 Operation

42
- Introduction
  42
- Safety When Hoisting
  42
- Linking the Column Lifts
  44
- Control Box
  45
- Emergency Shutdown Button
  45
- Starting and Identification
  45
- Raising
  48
- Lowering
  48
- Slow Lowering
  48
- Lowering into the Safety Locks
  49
- Information Screen
  49
- Setting the Columns
  50
- Operating System
  50
- Pair Operation
  50
- Operation of a Single Column
  51
- Operating the Pallet Lifting Mechanism
  51
- Running Procedures
  52
- Preparations before Operation
  52
- Raising and Lowering
  52
- Unblocking in Case of Emergency
  53
- Traverse Beam (Option)
  53
- Outdoor Use
  54
- Adjustable Forks
  55
7 Inspection and Maintenance

57
- Aim of Maintenance
  57
- When You Carry out Maintenance
  57
- Recommendations for Maintenance
  58
- Preparations before Inspection and Maintenance
  58
- Pay Attention to Safety
  58
- Waste Disposal
  59
- Forms and Administration
  59
- Daily Checks by the User
  59
- Monthly Maintenance
  59
- Annual Maintenance by the Technical Service
  60
- Regular Preventive Maintenance Procedures
  61
- Lubrication Instructions
  61
- Hydraulic Oil
  62
- Checking the Emergency Shutdown Mechanism
  62
- Checking the Safety Locking Feature
  63
- Checking the Safety Switch of the Pallet Lifting Mechanism
  63
- Checking the Pneumatic Spring(S)
  64
- Checking the Battery Capacity
  64
- Maintenance Switches
  66
- Batteries
  67
- Programmable Settings
  67
- Height Limit
  68
- Unlock During up
  68
- Crush Limit
  68
- Height Difference Guard
  68
- Height Monitoring
  69
- Odd Number of Columns
  69
- Height Dimension
  69
- Language
  70
- Motor Run Time Hours
  70
- System Run Time
  70
- Long Distance
  70
- Weight Dimension (Optional)
  71
- Weight Category (Optional)
  71
- Motor Type
  71
- Footguard
  71
- Corrective Maintenance
  72
- General Safety Requirements for Corrective Maintenance
  72
- Required Knowledge
  72
- Request for Repair
  72
- Communication
  72
- Spare Parts
  73
- Corrective Maintenance Procedures
  73
- Removal and Installation of the Lifting Cylinder
  73
- Adjustment of the Pallet Lifting Mechanism
  74
- Adjusting the Pallet Lifting Mechanism Safety Switch
  75
- Adjustment of the Retractable Front Wheels (R)
  76
- List of Parts
  76
- Replacement Parts
  77
8 Troubleshooting

78
- General
  78
- Error Messages
  78
- Warnings
  80
- Error Reports
  82
- Fault Messages
  85
- Faults
  86
- The Column Lift Cannot be Raised
  87
- The Column Lift Cannot be Lowered
  87
- The Column Lift Lowers All by Itself
  88
- The Column Lift Is Not Raised Far Enough
  88
- No Battery Power
  89
- No Control Voltage
  89
- Emergency Lowering Facility
  90
- Technical Support
  90
9 Options

91
- Wheel Adapters
  91
- Longer Wheel Adapters
  93
- Traverse Beam
  94
- Before You Start Working
  94
- User Instruction
  94
- Tilting of the Traverse Beam with King Pin Adapter
  95
- Guide Part with Suspension Eye
  96
10 List of Parts

97
- Main Components
  98
- Guide Block ST 1075-Xxf
  100
- Guide Block ST 1085-Vxxa / ST 1100-Vxxa
  101
- Guide Block ST 1085-Xxa / ST 1100-Xxa
  102
- Guide Block ST 1065-Xxg / ST 1085-Xxg / ST 1100-Xxg
  103
- Guide Block ST 1075-Xxg
  104
- Column ST 1075-Fxx / ST 1085-Fxx
  105
- Column ST 1085-Rxx
  107
- Column ST 1085-Vfxx / ST 1100-Vfxx
  110
- Column ST 1100-Fxx
  112
- Column ST 1100-Rxx
  114
- Pallet Lift Mechanism
  117
- Fork Arms ST 1085
  119
- Fork Arms ST 1100
  120
- Drive Unit B/W
  121
- Hydraulic Unit
  122
- Hydraulic Cylinder
  124
- Hydraulic Cylinder
  126
- Control Unit W
  128
- Control Box
  131
- Labels Wireless Version US
  133
11 List of Parts - Variants and Options

135
- Wheel Adaptors and Extended Column
  136
- Traverse Beam
  138
12 Appendices

141
- Service Sticker
  141
- Electrical Connections
  142
- Electrical Diagram for Control Cabinet
  143
- Hydraulics Diagram
  144
- Dimensional Drawing ST 1065-FWF
  145
- Dimensional Drawing ST 1075-FWF
  146
- Dimensional Drawing ST 1085-FWA, VFWA, RWA
  147
- Dimensional Drawing ST 1100-FWA, VFWA, RWA
  148
- Inspection Checklist
  149
Index

150

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