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Stanley MSD 1500 Manuals
Manuals and User Guides for Stanley MSD 1500. We have
1
Stanley MSD 1500 manual available for free PDF download: Safety, Operation & Maintenance Manual
Stanley MSD 1500 Safety, Operation & Maintenance Manual (117 pages)
Saber Series Shears
Brand:
Stanley
| Category:
Power Tool
| Size: 2.94 MB
Table of Contents
Table of Contents
3
Section 1 Introduction to Safety
8
Introduction
8
Understand Signal Words
8
Safety Summary
9
Attachment Decals
11
About the Attachment
13
Model Description
14
Features
14
Attachment Terms
15
Attachment Glossary
16
Flow and Pressure Requirements
19
Installation
21
Shear Mounting Procedure
22
Mobile Shear Start-Up Procedure
24
Shear Removal Procedure
25
Shear Storage
25
Internal Rotation Control System Installation (if Equipped)
26
Electrical Installation Internal Rotation Control System
26
Electrical Schematic Internal Rotation Control System
27
Hydraulic Return Line Installation Instructions Internal Rotation Control System
28
Hydraulic Schematic Internal Rotation Control System
29
Operation
31
Before You Start
32
First Things First
32
Safety Devices You'll Need
32
General Rules for Safe Operation
33
Mobile Shear Controls
34
Operating the Rotator
36
Backdriving the Rotator
36
Operating the Internal Rotation Control System
36
Recharging the Accumulator with Fluid
36
Speed Valve Operating Characteristics
37
Maintenance
39
Scheduled Maintenance
39
Recommended Spare Parts List
41
Maintenance Safety Procedures
42
General Rules for Maintenance
42
8-Hour Service Recommended
43
80-Hour Service Recommended
43
2000-Hour Service Recommended
43
8-Hour Inspection Checklist
44
80-Hour Inspection Checklist
45
8-Hour Inspection Rotator Checklist
46
SECTION 5 MAINTENANCE Continued
47
Lubrication
47
Bolt Torque Guidelines
48
Metric Capscrew Size Guide
48
Torque Values for Metric Fasteners
49
Slide Screw Maintenance
50
Blade Removal
52
Torque Values for Blade Bolts
53
Guide Blade Shimming and Rotation
54
Cutting Blade Rotation Procedure
56
Cutting Blade Rotation Procedure
57
Weld-In Tip Cutting Blade Rotation Procedure
59
Cutting Blade Shimming
60
General Guidelines for Build-Up and Hardsurfacing
61
Build-Up Recommendations
62
Hardsurfacing Recommendations
62
Critical Wear Areas
63
Upper Shear Build-Up and Hardsurfacing
65
Weld-In Tip Maintenance
66
Weld-In Tip Replacement
68
Front Wear Plate Replacement
70
Lower Wear Plate Replacement
71
Lower Shear Build-Up and Hardsurfacing
72
Hydraulic System Maintenance
75
Flange Type Hose Fittings
76
Torque Values for Four-Bolt Flange Fittings
76
Applying Split Flange Clamps
77
Cylinder Gap Check
78
Hydraulic Schematic - Standard Rotating Shears
79
Hydraulic Schematic - Standard Non-Rotating Shears
79
Speed Valve Adjustment
80
Rotator Maintenance
93
Major Components of Typical Rotation Systems
94
The Rotator
95
Bolt Torque
95
Torque Values for Turntable Bolts
95
Torque Values for Rotation Assembly Bolts
95
Planetary Gearbox Lubrication (if Equipped)
96
Planetary Gearbox Lubricants
97
Synthetic Specifi Cation
97
Gearbox Fill Capacities
97
Turntable Bearing
98
Turntable Bearing Lubricants
98
Hydraulic Requirements
99
Rotation Control Valve Manifold
99
Case Drain
99
ROTATOR MAINTENANCE Continued
99
Rotation Control Valve Assembly Schematics and Descriptions
100
Internal Rotation Control System (if Equipped)
101
Accumulator Control Valve Assembly (if Equipped)
102
Maintenance Intervals for Internal Rotation (if Equipped)
103
Accumulator Maintenance
103
Testing the Accumulator Precharge
104
Pressure Release
104
Accumulator Pre-Charging
104
Operating Flow for Internal Rotation
105
Operating Pressure for Internal Rotation
105
Troubleshooting
106
Cutting Performance Troubleshooting Guide
107
Rotation Circuit Troubleshooting Guide
110
Internal Rotation Control System Troubleshooting Guide (if Equipped)
114
Speed Valve Troubleshooting Guide
115
Warranty
116
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