SPETEC MP-12-SM-4-DU Manuals

Manuals and User Guides for SPETEC MP-12-SM-4-DU. We have 1 SPETEC MP-12-SM-4-DU manual available for free PDF download: Operating & Installation Instructions Manual

SPETEC MP-12-SM-4-DU Operating & Installation Instructions Manual (87 pages)

Brand: SPETEC | Category: Water Pump | Size: 2 MB

Table of Contents
3
Contents
3
List of Figures
6
Introduction
7
Signs and Symbols
7
Section-Related Warnings
8
Embedded Warnings
8
Other Signs and Symbols
9
Symbols Used in the Original Operating & Installation Instructions
9
Warranty and Liability
12
Copyright
13
Warranty Conditions
13
Customer Service
13
Safety
14
Proper Use
14
Note on Installing the Peristaltic Pump
16
Structural Changes to the Peristaltic Pump
17
Foreseeable Misuse
17
Personnel Requirements
17
Personnel to be Trained
18
Instructed Personnel
18
Qualified Personnel
18
Qualified Electricians
18
Responsibilities
18
Obligations of the Personnel
19
Unauthorised Persons
19
Basic Safety Instructions
19
Environmental Protection Measures
20
Special Hazard Statements/Residual Hazards
20
Symbols Used on the Machine
20
Danger from Electrical Energy
21
Hazards Due to Media Escaping under Pressure
23
Risks from Supplier Components
23
Danger Due to Hot Surfaces
24
Risk of Tripping
24
Dangers Due to Crushing
24
Hazards Due to Suspended Loads
25
Dangers Due to Slipping
25
Dangers Due to Improper Storage
25
Danger Due to Use of Incorrect Replacement Parts
26
Danger Due to Inadequate Safety Precautions
26
Dangers Due to Automatic Start-Up
26
Danger of Getting Caught in Rotating Components
27
Dangers of Insufficient Qualification
27
Dangers Due to Lubricants, Cleaning Fluids and Other Chemical Substances or Emissions
28
Personal Protective Equipment
28
Emergency Instructions
29
Responsibilities of the Operator
30
Description of the Peristaltic Pump
31
Name
31
Functional Description
32
Precision Pumps
33
Figure 1: Precision Standard
33
Figure 2: Precision Standard Functional Elements
33
Figure 3: Precision Compact
34
Figure 4: Precision Compact Functional Elements
34
Easyclick Pumps
35
Figure 5: Easyclick Standard
35
Figure 6: Easyclick Standard Functional Elements
35
Figure 7: Easyclick Compact
36
Figure 8: Easyclick Compact Functional Elements
36
Stepper Motor Control
37
Figure 9: Stepper Motor Controller SM04
37
Figure 10: Stepper Motor Controller SMC01
38
Tubing
39
Tables of Standard Pump Rates
40
Service Life
42
Figure 11: Standard Roller Head Service Life
42
Figure 12: Long-Life Roller Head Service Life
43
Nameplate
44
Operating Modes
44
Technical Data
44
Figure 13: Left: Structure of Type Plate, Right: Example of Type Plate
44
Pumps
45
Stepper Motor Control
48
Stepper Motor
49
Dimensions
50
Figure 14: Precision Standard Dimensions
50
Figure 15: Precision Compact Dimensions
51
Figure 16: Easyclick Standard Dimensions
52
Airborne Noise Emissions below 70 Db(A)
53
Intended Service Life
53
Figure 17: Easyclick Compact Dimensions
53
Transport and Storage
54
Delivery by an Authorised Transport Company
54
Checks on Handover to the Recipient
54
Packaging
54
Figure 18: Examples of Symbols on Packaging
54
Unpacking
55
Repackaging
55
Information on Transport Dangers
55
Permissible Transport Aids
56
Scope of Delivery Peristaltic Pump
57
Scope of Delivery Original Operating & Installation Instructions
57
Intermediate Storage
57
Installation
58
Pre-Assembly by Spetec Gmbh
58
Information on Dangers During Installation
58
Preparatory Measures
59
General
59
Preparatory Electrical Measures
59
Preparatory Measures for Further Energy Supply Systems
59
Choice of Installation Site
60
Required Operating and Maintenance Areas
60
Requirements for the Area of Deployment
60
Assembling the Machine
62
Requirements of the Installation Site
62
Installation Procedure for the Peristaltic Pump
63
Figure 19: Example Assembly Diagram of the Peristaltic Pump
63
Connection to the Energy Supply
64
Connecting the Electricity Supply
64
Connecting Tubing
65
Commissioning
66
Safety Measures before Commissioning
66
Installing Safety Systems
67
Operation
68
Safety Measures in Normal Operation
68
General Inspection Activities
68
Inspection Activities for Electrical Lines
68
Inspection Activities for Tubing
68
Peristaltic Pump Set up
69
Set-Up with Pressure Bracket and Tubing Holder
69
Equipping with Tubing Cassette
70
Figure 20: Clamping the Tubing with the Pressure Bracket & Tubing Holder
70
Switching the Peristaltic Pump on and off
71
Figure 21: Clamping in a Tubing with a Tubing Cassette
71
Adjusting the Pressure Bracket
72
Adjusting the Tubing Cassette
72
Figure 22: Adjusting the Peristaltic Pump with Pressure Bracket & Tubing Holder
72
Figure 23: Peristaltic Pump with Tubing Cassette
72
Troubleshooting
73
Errors and Corrective Measures
73
Maintenance and Cleaning
75
Safety Measures During Maintenance
75
General Safety Measures for Maintenance Work
75
Inspection and Maintenance Works
76
Maintenance Intervals
76
Preparatory Measures for Electrics
76
Preparatory Measures for Other Energy Sources
77
Maintenance - Daily
77
Maintenance - Weekly
77
Maintenance - Monthly
77
Maintenance - Annually
78
Special Maintenance Intervals
78
Servicing Third-Party Components
79
Decommissioning and Dismantling
80
Decommissioning
80
Taking the Electrical System out of Operation
80
Taking the Tubing out of Operation
81
Disassembly
82
Disposal
82
Disposing of Electrics
83
Disposing of Auxiliary and Operating Materials
83
Appendix
84
Declaration of Incorporation
84
Spare Parts List
86
Precision Standard and Easyclick Standard
86
Precision Compact and Easyclick Compact
86
Appended Documents
87
Manufacturer Documentation for Purchased Components
87
Documents for Customised Pumps
87

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SPETEC MP-12-SM-4-DU Manuals

SPETEC MP-12-SM-4-DU Operating & Installation Instructions Manual (87 pages)

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