SPETEC CleanBoy Mini Manuals

Manuals and User Guides for SPETEC CleanBoy Mini. We have 1 SPETEC CleanBoy Mini manual available for free PDF download: Operating Manual

SPETEC CleanBoy Mini Operating Manual (108 pages)

Cleanroom systems

Brand: SPETEC | Category: Laboratory Equipment | Size: 2 MB

Table of Contents
3
Contents
3
List of Figures
6
Introduction
8
Signs and Symbols
8
Section-Related Warning Notices
9
Embedded Warning Notices
9
Other Signs and Symbols
10
Symbols Used in the Operating Manual
10
List of Abbreviations
13
Warranty and Liability
14
Copyright
15
Warranty Provisions
15
Service/Customer Service
15
Safety
16
Proper Use
16
Programming Changes to the Cleanroom Systems
18
Structural Changes to the Cleanroom Systems
18
Foreseeable Misuse
18
Reasonably Foreseeable Misuse
19
Personnel Requirements
19
Trainees
19
Instructed Personnel
20
Qualified Personnel
20
Qualified Electricians
20
Responsibilities
20
Obligations of the Personnel
21
Unauthorised Persons
21
Instruction
21
Basic Safety Instructions
22
Environmental Protection Measures
22
Special Danger Warnings/Residual Dangers
23
Symbols Used on the Appliances
23
Danger from Electrical Energy
24
Dangers Due to Height-Adjustable Table
26
Dangers Due to Damage (Climbing)
26
Dangers Arising from Supplier Components
26
Danger Due to Hot Surfaces
27
Danger When Working at Great Heights
27
Danger of Crushing
27
Dangers from Lubricants and Cleaning Fluids
28
Dangers from Components from the
28
Dangers Due to Tripping
29
Dangers Due to Slipping
29
Danger Due to Incorrect Programming
29
Danger Due to Improper Placement
29
Danger Due to Use of Incorrect Replacement Parts
30
Dangers Due to Automatic Start-Up
30
Dangers for Unauthorised Persons
30
Danger of Insufficient Qualifications
30
Personal Protective Equipment
31
Safety and Protective Systems
32
Emergency Measures
32
Responsibilities of the Operator
33
Description of Cleanroom Systems
34
Description of the Cleanroom Systems
34
Laminar Flow Module
35
Figure 1: FMS Series Susi
35
Laminar Flow Boxes
36
Figure 2: FMS Series Basic
36
Figure 3: FBS Series
37
Figure 4: FBS Series Standard
37
Figure 5: FBS-V Series
38
Figure 6: EFBS Series
39
Figure 7: EFBS-V Series
39
Protection Box
40
Figure 8: PBS Series
40
Exhaust (Protection) Box
41
Cleanroom Stations and Workstations
41
Figure 9: EBS Series
41
Figure 10: Cleanboy Mini
42
Figure 11: Cleanboy Maxi
42
Figure 12: Cleanboy Basic Mini
43
Figure 13: Cleanboy Basic Maxi
43
Type Plate
44
Safety Systems
44
Figure 14: Example Type Plate Cleanroom Systems
44
Operating Modes
45
Automatic Mode
45
Technical Data
45
Cleanroom Systems
45
Power Consumption
47
Filter Dimensions
48
Dimensions
50
Figure 15: Dimensions FMS Series Susi
50
Figure 16: Dimensions FMS Series Basic
51
Figure 17: Dimensions FBS Series Standard
52
Figure 18: Dimensions FBS / EFBS / PBS / EBS Series
52
Airborne Noise Emissions
53
Intended Service Life
53
Transport and Storage
54
Delivery by an Authorised Transport Company
54
Inspections When Handed over to Recipient
54
Packaging
54
Figure 19: Examples of Symbols on Packaging
54
Unpacking
55
Repackaging
55
Information on Transport Dangers
55
Reliable Transport Aids
56
Scope of Delivery Cleanroom Systems
56
Scope of Delivery of Operating Manual
56
Intermediate Storage
57
Assembly
58
Information on Dangers During Assembly
58
Preparatory Measures
59
General
59
Choice of Deployment Location
59
Required Operating and Maintenance Areas
60
Requirements of the Area of Deployment
60
Mounting the Appliances
62
Requirements of the Place of Deployment
62
Installing the FMS Series Susi
63
Figure 20: Mounting the FMS Series Susi from the Top
63
Figure 21: Mounting the FMS Series Susi from the Underside - 1
64
Figure 22: Mounting the FMS Series Susi from the Underside - 2
64
Figure 23: Installing Laminar Flow Modules on the Building Ceiling
65
Installing the FMS-Basic
66
Figure 24: Mounting on a Support Frame - 1
66
Figure 25: Mounting on a Support Frame - 2
67
FBS-V Series Susi and EFBS-V Series Susi Installation
68
Figure 26: FBS-V Series Susi and EFBS-V Series Susi Installation
68
Connecting Power
69
Connecting the Electricity Supply
69
Plug Connections
71
Figure 27: Plug-In Connections Susi Cleanroom System
71
Figure 28: Basic Cleanroom System Plug Connections
72
Figure 29: Standard Module Housing
73
Figure 30: Standard Module Housing
73
Figure 31: Standard Module Housing
74
Figure 32: Connection Option 1 Susi Cleanroom System
74
Figure 33: Connection Option 2 Cleanroom System Susi
75
Commissioning
76
Safety Measures before Commissioning
76
Operation
78
Safety Measures in Normal Operation
78
General Inspection Activities
78
Inspection Activities for Electrical Lines
78
Susi Cleanroom Systems
79
Figure 34: LCD Display, Four Lines
79
Basic Cleanroom Systems
81
Figure 35: Basic 1 Controls
81
Figure 36: Basic 2 Controls
81
Cleanroom Systems from the EFBS, EFBS-V and EBS Series
82
Figure 37: Operating Elements EFBS, EFBS-V and EBS Series
82
Eliminate Faults/Errors
83
Errors and Corrective Measures
83
Maintenance and Cleaning
85
Safety Measures During Maintenance
85
General Safety Measures During Maintenance
85
Inspection and Maintenance Work
86
Maintenance Intervals
86
Preparatory Electrical Measures
87
Maintenance - Daily
87
Visual Inspection
87
Maintenance - Weekly
90
Maintenance - Monthly
90
Maintenance - Annual
90
Filter Change
91
Figure 38: Changing the Pre-Filter
92
Figure 39: Changing the Main Filter for Freestanding Appliances
93
Figure 40: Changing the Main Filter for Cleanroom Cells / Suspended Laminar Flow Modules
94
Special Maintenance Intervals
96
Electrical Equipment
96
Servicing Third-Party Components
97
Decommissioning and Disassembly
98
Decommissioning
98
Decommissioning the Electrical Systems
98
Disassembly
99
Disassembly at Great Heights
100
Disposal
100
Disposal of Electrics
100
Disposal of Auxiliary and Operating Materials
101
Appendix
102
EC Conformity Declaration
102
Spare Parts List
104
Maintenance Manual
105
Appended Documents
107
Manufacturer Documentation of the Purchased Components
107

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