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Southwestern Industries TRAK VMC5 Center Manuals
Manuals and User Guides for Southwestern Industries TRAK VMC5 Center. We have
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Southwestern Industries TRAK VMC5 Center manual available for free PDF download: Safety, Installation, Maintenance, Service And Parts List
Southwestern Industries TRAK VMC5 Safety, Installation, Maintenance, Service And Parts List (137 pages)
Brand:
Southwestern Industries
| Category:
Industrial Equipment
| Size: 11 MB
Table of Contents
Table of Contents
3
1 0 Safety
7
Safety Publications
7
Danger, Warning, Caution, Note Labels & Notices as Used in this Manual
7
Tool Room Op and Production Op
13
Safety Precautions
14
2 0 Installation of TRAK TMC Series Machining Centers
16
Installation Requirements
16
Overall Dimensions
17
Cleaning the TMC
22
Lifting And/Or Placing the TMC
23
Lifting the TMC Using a Crane
24
Uncrating the TMC
25
Releasing the Head Support Bracket
28
Leveling Procedure
28
Leveling Pad Specifications
28
Leveling Procedure
30
Adjusting Level for Tram
31
Shortages: Inventory Checklist
32
Electrical Connection
33
Main Power to the Machine Connections
34
Transformer Option
34
Air Connection
35
Air Regulators and Solenoids
35
Placing the Coolant System
37
Installation Checklist
38
Lubrication
43
Way Lubrication
43
Other TMC Lubrication Points
44
Machine Specifications
45
Maximum Spindle Torque & HP
50
Prototrak RMX Euclid Block Procedure
52
3 0 Troubleshooting by Symptom
54
Problems Relating to Machining Results
54
Poor Finish
54
TRAK Machine Tools Southwestern Industries, Inc
55
Circles out of Round
55
Parts Have Incorrect Dimensions
55
Motion Related Problems
56
Run Away Axis
56
Axis will Not Jog with Electronic Handwheel
56
Searching Axis
57
Homing Error - Axis, Tool Changer
57
Computer Related Issues
58
USB Not Working on Pendant Enclosure
58
Programming Panel Does Not Power on
59
Blank Display
60
White Display
61
System will Not Boot
61
E-Stop Error
62
Overlay Keys Not Responding
63
4 0 Automatic Tool Changer Operation and Service Codes
65
Tool Changer Operation
65
Spindle Orientation
65
Tool Change Height
65
Tool Changer Sensors
66
ATC Home Position Sensor
66
ATC Counter Sensor
67
ATC Tool Detect Sensor
67
ATC "In
69
ATC "Out
69
Tool "Unclamp
69
Tool "Clamp
69
ATC Flow Control Valves
69
Error Messages Relating to the ATC
70
Diagnostics Table
71
Service Codes
72
Section a - Software Code Details
74
Section B - Machine Set-Up Code Details
75
Section C - Diagnostic Code Details
77
Section D - Operator Defaults/Options Codes Details
78
TRAK Machine Tools Southwestern Industries, Inc
79
Critical Service Codes that Must be Performed
79
5 0 Procedure for Replacements & Maintenance
80
Replacements
80
Servo Drive Replacement
80
Programming Panel, Run Panel and Computer Module Replacement
80
Updating the Pendant and CM Software
84
Adding Solid State Drive (SSD) Memory Option
84
Cable Routing on Machine
87
Electronic Handwheel Option
88
Electronic Handwheel and Sensor Replacement
90
Auger Motor, Coolant and Coolant Wash down Pump Replacements
92
Servomotor Replacement
94
Maintenance
99
How to Clean the Touchscreen
99
Periodic Maintenance
99
5.3 Laser Calibration
99
Accuracy
99
Code 123: Calibration
100
Calibration Table
101
Th Axis Option
102
6 0 4 Axis Option
102
Th Axis Specifications
102
Mounting the 4 Th Axis
103
Installation Checklist of the 4 Th Axis
105
Th Axis
106
Code 318: Turn on 4 Th Axis Option
106
Code 128: Input Backlash Constant
106
Code 502: Set Base Tool Offset
107
Code 505: a Axis Motor Index
107
Code 506: Set 4 Th Axis Offsets
107
Troubleshooting by Symptom
108
Servomotor Replacement Procedures
109
Servomotor Replacement Service Codes
110
Chuck and Adapter Plate Removal and Replacement
110
7 0 Coolant through Spindle (CTS) Option
111
CTS Sensors and Filter Location
112
TRAK Machine Tools Southwestern Industries, Inc
112
CTS Filter Clog Sensor Operation
112
CTS Filter Element Replacement
113
CTS Filter Clog Sensor Replacement
113
CTS Coolant Pressure Sensor
114
CTS Coolant Pressure Sensor Replacement and Calibration
114
CTS Remove and Replace Pump
115
8 0 12K Spindle Option
116
12K Spindle Operation
116
Added Spindle Oil Circulation with 12K Option
117
Spindle Maximum Spindle Torque & HP
119
Maintenance and Adding Oil
120
Oil Type and System Maintenance Intervals
120
Spindle Warm up Procedure
121
Warning Message
121
Installation Checklist of 12K with CTS
122
9 0 Introduction to Self-Service
127
When You Have a Service Problem
127
Communication with the SWI Customer Service Group
127
Replacements
127
Exchange Program
127
Return Material Authorization (RMA) Number
128
10 0 Appendix - Drawings
129
Drawing 31530 - 4 Th Axis Assembly
129
Drawing 31538 - 4 Th Axis Option
132
TRAK Warranty Policy
137
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