User Manuals: Southwestern Industries TRAK TMC5 Center

User Manuals: Southwestern Industries TRAK TMC5 Center

Manuals and User Guides for Southwestern Industries TRAK TMC5 Center. We have 1 Southwestern Industries TRAK TMC5 Center manual available for free PDF download: Safety, Installation, Maintenance, Service And Parts List

Southwestern Industries TRAK TMC5 Safety, Installation, Maintenance, Service And Parts List

Southwestern Industries TRAK TMC5 Safety, Installation, Maintenance, Service And Parts List (137 pages)

Brand: Southwestern Industries | Category: Industrial Equipment | Size: 11 MB

Table of Contents

Table of Contents
3
1 0 Safety

7
2 0 Installation of TRAK TMC Series Machining Centers

16
- Installation Requirements
  16
- Overall Dimensions
  17
- Cleaning the TMC
  22
- Lifting And/Or Placing the TMC
  23
  - Lifting the TMC Using a Crane
    24
- Uncrating the TMC
  25
  - Releasing the Head Support Bracket
    28
- Leveling Procedure
  28
  - Leveling Pad Specifications
    28
  - Leveling Procedure
    30
  - Adjusting Level for Tram
    31
- Shortages: Inventory Checklist
  32
- Electrical Connection
  33
  - Main Power to the Machine Connections
    34
  - Transformer Option
    34
- Air Connection
  35
  - Air Regulators and Solenoids
    35
- Placing the Coolant System
  37
- Installation Checklist
  38
- Lubrication
  43
  - Way Lubrication
    43
  - Other TMC Lubrication Points
    44
- Machine Specifications
  45
  - Maximum Spindle Torque & HP
    50
- Prototrak RMX Euclid Block Procedure
  52
3 0 Troubleshooting by Symptom

54
- Problems Relating to Machining Results
  54
- Motion Related Problems
  56
- Computer Related Issues
  58
  - USB Not Working on Pendant Enclosure
    58
  - Programming Panel Does Not Power on
    59
  - Blank Display
    60
  - White Display
    61
  - System will Not Boot
    61
  - E-Stop Error
    62
  - Overlay Keys Not Responding
    63
4 0 Automatic Tool Changer Operation and Service Codes

65
- Tool Changer Operation
  65
- Spindle Orientation
  65
- Tool Change Height
  65
- Tool Changer Sensors
  66
  - ATC Home Position Sensor
    66
  - ATC Counter Sensor
    67
  - ATC Tool Detect Sensor
    67
  - ATC "In
    69
  - ATC "Out
    69
  - Tool "Unclamp
    69
  - Tool "Clamp
    69
- ATC Flow Control Valves
  69
- Error Messages Relating to the ATC
  70
- Diagnostics Table
  71
- Service Codes
  72
- Critical Service Codes that Must be Performed
  79
5 0 Procedure for Replacements & Maintenance

80
- Replacements
  80
- Maintenance
  99
  - How to Clean the Touchscreen
    99
  - Periodic Maintenance
    99
- 5.3 Laser Calibration
  99
  - Accuracy
    99
  - Code 123: Calibration
    100
  - Calibration Table
    101
  - Th Axis Option
    102
6 0 4 Axis Option

102
- Th Axis Specifications
  102
- Mounting the 4 Th Axis
  103
- Installation Checklist of the 4 Th Axis
  105
  - Th Axis
    106
  - Code 318: Turn on 4 Th Axis Option
    106
  - Code 128: Input Backlash Constant
    106
  - Code 502: Set Base Tool Offset
    107
  - Code 505: a Axis Motor Index
    107
  - Code 506: Set 4 Th Axis Offsets
    107
- Troubleshooting by Symptom
  108
- Servomotor Replacement Procedures
  109
  - Servomotor Replacement Service Codes
    110
  - Chuck and Adapter Plate Removal and Replacement
    110
7 0 Coolant through Spindle (CTS) Option

111
8 0 12K Spindle Option

116
- 12K Spindle Operation
  116
- Added Spindle Oil Circulation with 12K Option
  117
- Spindle Maximum Spindle Torque & HP
  119
- Maintenance and Adding Oil
  120
  - Oil Type and System Maintenance Intervals
    120
- Spindle Warm up Procedure
  121
- Warning Message
  121
- Installation Checklist of 12K with CTS
  122
9 0 Introduction to Self-Service

127
- When You Have a Service Problem
  127
  - Communication with the SWI Customer Service Group
    127
- Replacements
  127
  - Exchange Program
    127
  - Return Material Authorization (RMA) Number
    128
10 0 Appendix - Drawings

129
- Drawing 31530 - 4 Th Axis Assembly
  129
- Drawing 31538 - 4 Th Axis Option
  132
TRAK Warranty Policy

137

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