Sonex Aircraft Aerovee 2.1 Manuals

Sonex Aircraft Aerovee 2.1 Manuals

Manuals and User Guides for Sonex Aircraft Aerovee 2.1. We have 1 Sonex Aircraft Aerovee 2.1 manual available for free PDF download: Assembly And Installation Manual

Sonex Aircraft Aerovee 2.1 Assembly And Installation Manual

Sonex Aircraft Aerovee 2.1 Assembly And Installation Manual (70 pages)

Sonex Aircraft Aerovee Engine Kit

Brand: Sonex Aircraft | Category: Engine | Size: 2 MB

Table of Contents

Table of Contents
2
Engine Serial Number
3
Important
3
Aerovee Engine Kit Documentation
4
Aerovee Serial Number
4
Assembly/Service Resources
4
Other Aeroconversion Resources
4
Aeroconversions' Service Bulletins
4
Additional Resources
4
Specifications
5
Weights and Dimensions
5
Mount Dimensions
5
Prop Hub Bolt Pattern
5
General Specifications
6
Cylinder Identification, Engine Orientation, Firing Order
6
Operating Limitations
6
Before You Begin
7
Crankshaft Assembly
8
Cam Assembly
10
Connecting Rod Assembly
11
Crank Case Preparation
12
Crank Case Assembly
16
Piston and Cylinder Assembly
20
Compression Ratio Chart
21
Cylinder Head Installation
22
Assembly Instructions
23
Rocker Shaft Installation
23
Oil Screen Installation
25
Oil Pump Installation
26
Oil Cooler Installation
26
Operation Without an Oil Cooler
26
Oil Seal Installation
27
Prop Drive Lug Installation
28
Valve Adjustment
29
Block-Off Plates and Plugs
30
Flywheel Installation
31
Flywheel Magnet Orientation Check
32
Accessory Plate Installation
33
Trigger Shaft Installation
34
Spark Plug Installation
35
Intake Manifold Installation
36
Alternator Installation
37
Firewall Preparation
38
Voltage Regulator Installation
38
Secondary Ignition Coil Installation
38
Mounting the Engine
39
Mount Bushings
39
Lifting the Engine
39
Mount Pin Detail Drawing and Typical Installation
40
Magnatron Ignition Wiring
41
Electronic Ignition Wiring
43
Spark Plug Wires
44
Electronic Ignition Timing
45
Alternator / Regulator Wiring
47
Starter Installation / Wiring
48
Oil Breather Tube
49
Oil Cooler Installation Options
50
Oil Cooler, Bottom Mount
51
Oil Cooler - Top Mount
52
Oil Cooler Removal / Bypass
55
Exhaust Installation
56
Installing EGT Probes
56
Fuel Supply
57
Engine Cooling Baffles
59
Engine Oil
60
Approved Oils - Break-In Period
60
Approved Oils - Post Break-In
60
Priming the Engine and Setting the Oil Level
60
Oil Changes During Break-In Period
60
Start-Up and Break in
61
Maintenance
62
Minimum Maintenance Interval
62
When to Rebuild Your Aerovee
62
Torque Values
62
Troubleshooting
63
Electrical Schematics
65
APPENDIX A: Sonex Cowl Openings
66
Revision Log
69
Part Numbers and Packing Lists
70

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