Solar Stik Hybrid Power System 500 Manuals

Manuals and User Guides for Solar Stik Hybrid Power System 500. We have 1 Solar Stik Hybrid Power System 500 manual available for free PDF download: System Setup

Solar Stik Hybrid Power System 500 System Setup (100 pages)

Brand: Solar Stik | Category: Inverter | Size: 2 MB

Table of Contents
2
GENERAL INFORMATION, EQUIPMENT DESCRIPTION, and THEORY of OPERATION Introduction to Hybrid Power Systems
8
The Hybrid Power System Flexible Open Architecture
8
Important Safety Information and Instructions
9
Safety Information Labels
9
Fire Hazard
10
Recommended Fire Extinguisher
10
Electric Shock Hazard
11
Grounding the System
11
Figure 1. PRO-Verter Grounding Lug
11
Environmental and Handling Precautions
12
Water
12
Impact
12
Dust
12
Heat
12
Theory of Operation
13
The HPS 500 Architecture, Function and Operation
13
Energy Storage - the Foundation of the HPS 500
13
Load Prioritization
14
Load Management
14
Scaling and Modifying the HPS 500
14
Minimum Battery Capacity Required for Optimal PRO-Verter Operation
15
Overload" Conditions
16
Load Support
16
Lag Time and Surge Rates
16
Figure 2. Hybrid Power System in Operation
17
System Operation Models
18
DC-Only/Inverter
18
Hybrid
18
Load Support
18
Peak Power Delivery
18
UPS (Automatic Function)
18
Component Stacking
19
Power Hub Stacking
19
Figure 3. Example-Stacking Power Hubs
19
PRO-Verter Stacking
20
Figure 4. Example-Stacking PRO-Verters
20
Equipment Description the Inter-Connect System
21
Figure 5. Inter-Connect Plug
22
Color-Coded Connections
23
Figure 6. System Connection Color Coding
23
System Connection Diagram
24
System Accessories
25
OPERATOR INSTRUCTIONS System Setup
26
Identify Locations for System Components
26
Component Shading and Working Radius
26
Figure 7. Working-Space Distance for the PV Arrays, Power Hub, and PRO-Verter
26
Inventory System Components
27
Kit Inventory
27
Connect System Components
28
Connect PRO-Verter to Expander Paks
28
Figure 8. Inter-Connect Storage Inside Expander Pak
28
Figure 9. PRO-Verter to Expander Pak Connections
28
Deploy the PV Arrays
29
Connect the PV Arrays to the Power Hub
29
Figure 10. Assembled PV Array
29
Figure 11. PV Arrays to Power Hub Connection
29
Connect the PRO-Verter to the Power Hub
30
Figure 12. PRO-Verter to Power Hub Connection
30
Connect PRO-Verter to AC Loads
31
Connect PRO-Verter to DC Loads
31
Connect Power Hub to DC Loads
31
Figure 13. PRO-Verter to Load Connection
31
Figure 14. PRO-Verter Inter-Connect Port for 24 VDC Loads
31
Figure 15. Power Hub Inter-Connect Port for 24 VDC Loads
31
Secure the PV Arrays to the Ground
32
Figure 16. Ground Securing: Placement of 50-Pound (23 Kg) Sandbags Shown above
32
Connect PRO-Verter to an AC Power Source
33
Figure 17. PRO-Verter to Generator Connections
33
System Activation
34
Figure 18. PRO-Verter LCD Control Panel
34
System Initialization and Calibration
35
Figure 19. Generator Status Leds
35
Tips to Keep the System Running Safely and Smoothly
36
General Requirements
36
Monitoring System Batteries
37
Battery Bank SOC Reading from PRO-Verter
37
Expander Pak SOC Reading
37
Figure 20. 24VDC PRO-Verter 5000 System Battery Bank SOC
37
Figure 21. 24VDC Expander Pak 1000 SOC Meter on Faceplate-100% SOC
37
Maintaining Expander Pak Health
38
Figure 22. Reading the 24VDC Expander Pak 1000 SOC Meter
38
PRO-Verter Programming Menu Map
39
CTRL Button Menus
39
FAVS Button Menus
39
METER Button Menus: Read-Only Displays
40
SETUP Button Menus
41
TECH Button Menus
46
The Power Hub 2500 User Interface
47
Pages Button
47
Figure 23. LCD User Interface and Navigation Guide
47
Figure 24. Data Views Displayed in "Pages
47
Menu Button
48
Device List: Power Hub Circuits
48
Power Hub Local Time and Date
48
Figure 25. Device List on User Interface
48
Power Hub 3500: Solar Power Monitor
49
Solar Power: Understanding Reported Values
49
Power Hub Battery Monitor Understanding Reported Values
50
Figure 26. Power Hub as the Primary Power Management Device
50
Figure 27. Power Hub as the Secondary Power Management Device
50
Navigating the Power Hub Battery Monitor Data
51
User Interface Settings Menus
52
Locking Component Cases to Prevent Tampering
54
Figure 28. Lock Securing the Lid of the Power Hub 2500
54
System Breakdown and Storage
55
Procedure
55
TROUBLESHOOTING PROCEDURES System Troubleshooting with PRO-Verter
56
Table 1. List of Faults and Source(S) of Problem
56
Quick Links to Statuses, Faults, and Resolutions Reported by the PRO-Verter
57
Quick Links to PRO-Verter Status Messages
57
Quick Links to Problems: Solutions and Explanations
57
Quick Links to Other Troubleshooting Guides
57
PRO-Verter LCD Screen Troubleshooting Table
58
Table 2. Troubleshooting the LCD Screen
58
PRO-Verter Inverter Mode Status Messages
59
Inverting
59
Inverter Standby
59
No Inverter Comm
59
Off
59
Unknown Mode
59
PRO-Verter Charger Mode Status Messages
60
Absorb Charging
60
Bulk Charging
60
Float Charging
60
Charger Standby
60
Charging
60
Full Charge
61
Silent
61
Secondary Scrolling Status Messages
61
Gen Warm-Up
61
Gen Cool down
61
PRO-Verter Charger Problems: Solutions and Explanations
62
PRO-Verter Inverter Problems: Solutions and Explanations
63
Clearing Faults
63
AC Overload
63
Breaker Tripped
63
Dead Batt Charge
64
FET Overload
64
High Battery
64
High Batt Temp
65
High Volts AC
65
Overcurrent
66
Overtemp
66
Stuck Relay
66
Tfmr Overtemp
66
Unknown Fault
67
PRO-Verter Internal Fault Messages
67
Internal Bridge
67
Internal Charger
67
Internal NTC
67
Internal Relay
67
PRO-Verter AGS Functional Tests
68
PRO-Verter to Generator Communication Test
68
Starting the Generator from the PRO-Verter User Interface
68
AGS Start Statuses Table (Meter 04)
69
Start VDC
69
AGS Operational Statuses (Meter 04)
70
AC in
70
Gen Cooldown
70
Gen Warm-Up
70
Manual Run
70
No Comm
70
Off
70
Quiet Time
70
Ready
70
Resolving AGS Operational Statuses
71
No Comm
71
Resolving AGS Faults Using the LCD User Interface
71
Fault Gen Run
71
Fault Test
72
Fault VDC
72
Fault Maxrn
73
PRO-Verter Battery Monitoring (BMK) Circuit Operational Statuses
74
BMK Ready
74
Think'n
74
Resolving BMK Faults Using the LCD User Interface
74
Factory Fault
74
Unknown Fault
74
Power-Up Fault
74
Fault History (Tech 04)
75
04B AGS Faults
75
PRO-Verter: Historical Data Collection
76
Auto Generator Start/Stop (AGS) Data
77
Gen Run Time
77
AGS Temp
77
Days Since Gen Run
77
Days Since 100% SOC
77
Battery Monitor (BMK) Data (Meter 05)
78
BMK Status
78
Battery SOC
78
DC Volts-BMK
78
DC Amps-BMK
78
AH In/Out
78
Reset AH out
78
Auto Generator Start/Stop (AGS) Data
79
Gen Run Time
79
AGS Temp
79
Days Since Gen Run
79
Days Since 100% SOC
79
Power Hub-Related Troubleshooting Power Hub will Not Power up
80
Performance Issues, Causes and Solutions
80
Table 3. Symptoms and Solutions for the most Common Power Hub Issues
80
PV Array-Related Troubleshooting
81
No Power from the PV Array
81
Lower than Expected Voltage from the PV Array
81
Derating, Solar Loading, and Airflow
82
Expander Pak-Related Troubleshooting Expander Pak Circuit Breakers Tripping
82
Generator-Related Troubleshooting Testing the AGS Function
82
Generator Having Difficulty Starting
82
Generator will Not Start
83
Generator Starts, then Shuts down When Load Is Transferred
83
Generator Short-Cycles
83
Generator Fails to Stop
84
RMK-Related Troubleshooting
85
RMK Status Indicator Light Not Illuminated When PRO-Verter Powers up
85
Cannot Communicate with RMK
85
Status Light Stays Orange after Inserting USB Drive
86
MAINTENANCE INSTRUCTIONS HPS Preventive Care and Maintenance
86
Heat and System Derating
87
Causes of Overheating
87
Keep the System Cool
87
Power Hub Internal Temperature Report
87
Figure 29. Power Hub Internal Temperature Report from User Interface
87
PRO-Verter Temperature Reports
88
PRO-Verter High Temp Generator Auto-Start
88
Charger Mode: PRO-Verter High-Temp Protection
88
Figure 30. PRO-Verter Temperature Reports from the User Interface
88
Water Intrusion-Prevention and Remediation
89
Energy Storage Modules - Supplemental Information
90
Life Expectancy of a Battery
90
Terminal (End-Of-Life) Battery Performance
91
SOC Disparity Among Expander Paks
92
Restoring SOC Parity
92
Method to Restore Expander Pak SOC Parity
92
Maintaining SOC Parity
93
Method to Maintain Expander Pak SOC Parity Using Gen 100% SOC
94
Preventive Maintenance Checks and Services (PMCS)
95
24VDC Expander Pak 1000 PMCS
95
Table 4. 24VDC Expander Pak 1000 PCMS
95
24VDC PRO-Verter 5000-220 PMCS
96
Figure 31. Fastener Locations on Vent Shroud (Upgraded/New Version)
96
Figure 32. Removed Vent Shroud to Access the Louvered Vent Cover
96
Table 5. 24VDC PRO-Verter 5000-220 PMCS
96
Figure 33. Replacing PRO-Verter Filter (Left); Cleaning a PRO-Verter Filter (Right)
97
24VDC Power Hub 2500 PMCS
98
Figure 34. Power Hub Air Intake Port
98
Table 6. 24VDC Power Hub 2500 PMCS
98
Solar Venture 350W PV Array PMCS
99
Table 7. Solar Venture 350W PV Array PMCS
99
Procedure to Measure PV Array V
100
With a Power Hub 2500
100
Figure 35. PV Array Performance Data Reported by the Power Hub 2500 User Interface
100

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