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Sodi Sigma KZ Manuals
Manuals and User Guides for Sodi Sigma KZ. We have
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Sodi Sigma KZ manual available for free PDF download: Manual
Sodi Sigma KZ Manual (47 pages)
Brand:
Sodi
| Category:
Utility Vehicle
| Size: 14 MB
Table of Contents
Table of Contents
3
1 Safety Instructions
4
Recap of All Warnings Included in this Manual
5
2 Reception
6
Tooling for Assembly and Adjustment
7
Maintenance Products
7
3 Assembly
8
Precautions and Recommendations
8
Assembly of the Steering Column and Steering Wheel
8
Adjustment
9
Positioning of the Safety Brake Cable
10
Frame Stabilizers
10
Assembly of the Fuel Tank and of the Overflow Bottle
10
Always Attach the Stabilisers to the Frame with a Sleeve at each Side
10
Assembly of the Seat
11
Assembly of the Seat Stiffeners
12
Assembly of the Bodywork
13
Mounting the Rear Protections
15
Mounting the Rear Protections DD2
15
Mounting the Front Brake Hose (Optional)
16
4 Commissioning
17
Safety Instructions to the Pilots
17
Pilot Protection
17
Your Kart Can Only be Driven on a Track Approved by
17
Kart's Federation of His Own Country
17
For Your Safety and the Safety of Other Pilots, Strictly Follow the above Instructions: Not Doing so May Lead to Severe, Even Fatal Injuries
17
5 Adjustments
18
Standard Adjustments
18
Adjustment of Front Wheels
20
Adjustment of Front Tracking Width
20
Adjustment of Front Wheel Height
20
Adjustment of the Caster
21
Adjustment of the Camber
22
Front Wheel Alignment
23
Adjustment of Tie Rods
23
Never Drive with Badly Tightened Wheels: It May Lead to Severe, Even Fatal Injuries
23
Make Sure that each Ball Joint Penetrates at Least
23
Threads in the Tie Rods
23
Adjustment of Rear Wheels
24
Adjustment of Hubs
24
Position of Rear Axle
24
Type of Axle
24
Badly Tightened Wheels May Lead to Severe, Even Fatal Injuries
24
Check the Hub Key (5) Is Correctly Positioned
24
Never Position the Hubs Beyond the Maximum Allowed Width: It May Lead to Severe or Even Fatal Injuries
24
Adjustment of Seat
25
Adjustment of the Brake Distributor
25
Standard Adjustment
25
More Braking Power on the Front Brakes
25
More Braking Power on the Rear Brakes
25
The Brake System Is a Key Safety Item of the Kart
25
Regularly Check All Its Components
25
In Case of Doubt, Do Not Drive before Fixing the Problem
25
Bad Maintenance of the Brakes Can Lead to Severe, Even Fatal Injuries
25
Never Repair a Break System on Your Own; Return It to Your Local Dealer
25
6 Maintenance
26
Brakes
26
Fluids and Lubricants
26
Frequency of Cleaning and Maintenance
26
The Super Blue Brake Fluid Has Been Designed for
26
Use Brake Fluid DOT4 Only. Using Another Brake Fluid Could Cause Leaks and Failure of the Brake System
26
Replacing Brake Pads on the D18
27
4-Piston Calipers (Front)
27
Replacing Brake Pads on the D24
27
4-Piston Calipers (Rear)
27
Check the Pads for Wear before Every Start-Up
27
Never Drive with Excessively Worn Pads (Minimum Thickness for the D18 4-Piston Calipers (Front): 4Mm)
27
The Brake Is an Essential Safety Element. if the Braking System Is Defective or You Have the Slightest Doubt, Do Not Put the Kart in Service
27
Never Drive with Excessively Worn Pads (Minimum Thickness of Pads for D24 4-Piston Calipers (Rear)
27
Adjusting the Gap between the Pads and the Disc
28
Replacing the Brake Hose
28
Bleeding the Front Brake Circuit
28
The Brake Is an Essential Safety Element. Do Not Put the Kart in Operation if the Break System Is Faulty or if You Have a Doubt
28
Faulty Braking System May Lead to a Serious or Even Fatal Injury
28
Check Connexions of Hoses, no Leak
28
Use Brake Fluid DOT 4 Only
28
An Air Bubble in the Brake System Can Lead to a Partial or Total Lost of Brakes and May Lead to a Serious or Even Fatal Injury
29
Leaks in the Brake System May Lead to a Serious or Even Fatal Injury
29
Moisture in the Brake Fluid May Cause Vapour Lock and a Sudden Loss of Braking Power, May Lead to a Serious or Even Fatal Injury
29
Use Brake Fluid DOT 4 Only
29
Test the Brake after each Bleed
29
Bleeding the Rear Brake Circuit
30
Bleeding the Steering Wheel Controlled Front Brake Circuit
31
Replacing Rear Calliper Seals / 4 Piston Caliper Pistons D18 (Front)
32
Replacing Rear Calliper Seals / 4 Piston Caliper Pistons D24 (Rear)
33
Do Not Use any Cleaning Product that Could Damage the Seals. a Brake Fluid Leak Could Appear, Causing a Serious or Fatal Accident
33
Replacing Master Cylinder Seals and Pistons
35
Replacing the Front Master Cylinder Pistons
37
Cleaning
37
If WD-40 or a Similar Cleaning Product Is Splashed
37
Accident
37
Do Not Apply WD-40 or Other Cleaning Products to the Brake Pump
37
Tyres
38
Tyres Change
38
Change All Damaged Rims. a Damaged Rim May Lead to a Loss of Tyre or Loss of Pressure and May Lead to a Serious or Even Fatal Injury
38
Check the Tyre Wear Daily. Worn or Damaged Tyres May Lead to a Serious or Even Fatal Injury
38
Never Run with Worn or Damaged Tyres: a Burst of Tyre May Lead to a Serious or Even Fatal Injury
38
Always Blow up Tyre with the Pressure Recommended by the Manufacturer
38
Cold Tyres Have a Reduced Adherence, and Increase the Loss of Control of the Kart. this May Lead to a Serious or Even Fatal Injury
38
Too Much Grip Reduces the Stability of the Kart under
38
It also Increases the Risk of Riding over
38
Store Tyres in an Appropriate Area to Prevent Fire Hazard
38
Table of the Recommended Tyre Pressures
39
Cleaning the Chassis
40
Maintenance Summary
40
Bolting
40
Steering
40
Bodywork Parts
40
Tyres
40
Braking
40
Spray Cleaning Product on Brake Pads or Brake Caliper May Reduce the Braking Ability Partially or Totally, and Can Lead to a Serious Accident
40
7 Trouble Shooting
41
The Kart will Not Brake
41
The Kart Brakes Continually
41
The Kart Is Hard to Turn
41
The Steering of the Kart Is Not Precise
41
The Kart Tends to Go to the Side
41
The Kart Skids very Much on Bends
41
8 Index
42
9 Homologation
45
Sigma S3
45
Sigma Kz
46
Sigma Dd2
47
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