Skyjack SJ519 TH Manuals

Skyjack SJ519 TH Manuals

Manuals and User Guides for Skyjack SJ519 TH. We have 2 Skyjack SJ519 TH manuals available for free PDF download: Service Manual, Operating Manual

Skyjack SJ519 TH Service Manual

Skyjack SJ519 TH Service Manual (108 pages)

TELEHANDLERS

Brand: Skyjack | Category: Lifting Systems | Size: 8 MB

Table of Contents

Table of Contents

5
Section 1 - Scheduled Maintenance

9
- Read and Heed
  9
- Maintenance and Inspection Schedule
  10
- Hydraulic System & Component Maintenance and Repair
  11
  - Maintenance Hints
    11
- About this Section
  12
  - Service Bulletins
    12
  - Maintenance and Inspection
    12
  - Maintenance Instructions
    12
- Scheduled Maintenance Inspections
  14
  - Labels - a
    14
  - Electrical
    14
  - Hydraulic
    14
  - Cylinders - a
    14
  - Mirrors - a
    15
  - Frame
    15
  - Engine Compartment
    18
  - Boom - a
    19
  - Lifting Attachment - a
    19
  - 10 Grease Points - B
    19
  - 11 Operator's Cab
    20
  - 12 Operator's Cab Controls
    21
- Function Tests
  21
Section 2 - Maintenance Tables

23
Section 3 - System Component Identification and Schematics

35
- Electrical Symbol Chart
  36
- Hydraulic Symbol Chart
  37
- Electrical Schematic Parts List
  38
- Hydraulic Schematic Parts List
  41
- Hydraulic Pump and Return Filter Ports Identification
  43
- Steer Manifold
  44
- Main Manifold
  45
- Pilot Manifold
  46
- Pedal Ports Identification
  48
- Major Components Identification and Location
  50
- Glow Plug Harness
  51
- Road Lights Harness
  52
- Boom Lights Harness
  53
- Beacon Light Harness
  54
- Work Lights Harness
  55
- Console Harness
  56
- Console Harness Wiring
  57
- Engine Harness
  58
- Engine Harness Wiring
  59
- Electrical Schematic
  60
- Hydraulic Schematic
  63
Section 4 - Troubleshooting Information

64
- Introduction
  64
- Electrical System
  65
  - Engine will Not Crank
    65
  - Engine Cranks but will Not Run
    67
  - Park Brake will Not Release
    67
  - Forward or Reverse will Not Engage
    68
  - No Forward Drive
    69
  - No Reverse Drive
    69
  - Front Steer Mode Only, Fuel Gauge Inoperative
    69
  - Front Steer Mode Only
    69
  - No 4W (Round) Steer Mode
    70
  - 10 No Crab Steer Mode
    70
  - Switch SW6 Depressed
    70
- Hydraulic System
  71
  - All Controls Inoperative
    71
  - All Boom Functions Inoperative
    71
  - No Boom Raise
    71
  - No Boom Lower
    71
  - No Telescope Extend
    72
  - No Telescope Retract
    72
  - No Carriage Tilt up
    72
  - No Carriage Tilt down
    73
  - No Aux. Functions
    73
  - 10 Hard or no Steering
    73
  - 11 Park Brake will Not Release
    74
  - 12 Park Brake will Not Engage
    74
  - 13 Service Brake will Not Engage
    74
  - 14 No Drive Function Forward or Reverse
    74
  - 15 No Forward Drive
    75
  - 16 No Reverse Drive
    75
Section 5 - Procedures

76

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Skyjack SJ519 TH Operating Manual

Skyjack SJ519 TH Operating Manual (100 pages)

Brand: Skyjack | Category: Scissor Lifts | Size: 6 MB

Table of Contents

Table of Contents
5
Section 1 - about Your Telehandler

9
- Read and Heed
  9
  - Telehandler Definition
    9
  - Purpose of Equipment
    9
  - Use of Equipment
    9
  - Manual
    9
  - Operator
    9
  - Service Policy and Warranty
    9
  - Ownership of Machine
    9
  - Optional Accessories
    9
  - Scope of this Manual
    10
- Symbols & Nomenclature
  11
- Forklift Hand Signals
  11
- Major Assemblies
  12
- Serial Number Nameplate
  12
- Operator's Responsibility for Maintenance
  13
  - Maintenance and Inspection Schedule
    13
  - Owner's Inspections
    13
Section 2 - Operator Safety

15
- Electrocution Hazard
  15
- Safety Precautions
  16
- Cab Access
  20
- Jobsite Inspection
  20
Section 3 - Familiarization

21
- Component Identification
  22
- Manual Storage Box
  23
- Control Functions
  23
- Safety Features and Devices
  27
  - Reverse Alarm
    27
  - Parking Brake
    27
  - Operator's Cab
    27
  - Operator's Seat
    27
  - Frame Level
    28
- Optional Equipment
  28
- Optional Attachments
  30
  - Side Tilt Carriage
    30
  - Side Shift Carriage
    30
  - Block Forks
    31
  - Skid Steer Adapter
    31
  - Truss Boom
    32
  - Loader Bucket
    32
Section 4 - Pre-Operation

35
- Operator's Responsibility
  35
- Visual & Daily Maintenance Inspections
  36
  - Labels
    36
  - Electrical
    36
  - Hydraulic
    36
  - Cylinders
    36
  - Mirrors
    37
  - Frame
    37
  - Engine Compartment
    40
  - Boom
    41
  - Lifting Attachment
    41
  - 10 Grease Points
    41
  - 11 Operator's Cab
    42
  - 12 Operator's Cab Controls
    43
- Function Tests
  44
- Operator's Checklist
  51
Section 5 - Operation

53
- Starting the Engine
  54
- Driving the Telehandler
  54
  - Driving on Level Terrain
    54
  - Driving on Slopes
    54
- Steering the Telehandler
  55
- Operating the Boom
  56
  - Raising or Lowering Boom
    56
  - Extending or Retracting Boom
    56
- Tilting the Attachment
  56
- Handling Loads
  56
- Handling Loads at Ground Level
  57
  - Picking up a Load
    57
  - Transporting a Load
    57
  - Placing a Load
    57
- Handling Loads at Variable Heights
  58
  - Picking up a Load
    58
  - Placing a Load
    58
- Parking and Shutting down the Telehandler
  58
- DEUTZ Engine Data Display Module
  59
  - Function Buttons
    59
  - Contrast & Illumination Settings
    59
  - Engine Main Display
    59
  - Quad Display
    60
  - Graphic Display
    60
  - Error Messages
    60
  - Display Configuration
    61
- Use of the Capacity Charts
  62
  - Maximum Load Capacity
    62
  - Examples on Reading the Capacity Chart
    63
- Attachment Installation and Adjustment
  64
- Slinging Loads
  67
- Third-Party Attachments
  67
Section 6 - Procedures

69
- Refueling Procedure
  69
  - Diesel Fuel
    69
- Lifting SJ519 TH
  70
- Loading, Tie-Downs and Transporting
  71
- Towing the Telehandler
  72
- Using the Telehandler as a Tow Vehicle
  73
  - Rear Hitch
    73
Section 7 - Specifications

75
Section 8 - Labels

81
- Model SJ519 TH
  82
Section 9 - Unique Skyjack Features

97

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