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Ski-Doo Scandic Series Manuals
Manuals and User Guides for Ski-Doo Scandic Series. We have
2
Ski-Doo Scandic Series manuals available for free PDF download: Shop Manual, Operator's Manual
Ski-Doo Scandic Series Shop Manual (580 pages)
Brand:
Ski-Doo
| Category:
Snowmobiles
| Size: 40 MB
Table of Contents
Table of Contents
4
Safety Notice
16
Introduction
17
Vehicle Description Decal
18
Vehicle Identification Number (Vin)
19
Engine Serial Number
19
List of Abbreviations Used in this Manual
20
Arrangement of this Manual
21
General Information
23
Illustrations and Procedures
23
Self-Locking Fasteners Procedure
23
Loctite Application Procedure
24
Threadlocker
24
Stripped Thread Repair
25
Gasket Compound
26
Mounting on Shaft
26
Case-In Components
27
Tightening Torque
28
Maintenance
31
Maintenance Chart
31
Storage
33
Service Products
33
General
33
Vehicle Cleaning
33
Engine Compartment
33
Battery
34
Fuel Stabilizer
34
Engine Lubrication
34
Cooling System
35
Engine Oil Change and Filter
35
Countershaft Lubrication
35
Pulley Protection
35
Vehicle Protection
35
Rags in Air Intake and Exhaust System
35
Preseason Preparation
36
Fuel Filter Replacement
36
Throttle Body Cleaning (on so Equipped Models)
36
Carburetor Cleaning (on so Equipped Models)
36
Air Filter Cleaning
36
Rags in Air Intake and Exhaust System
37
Engine Lubrication
37
Cleaning of Drive and Driven Pulleys
37
Cleaning of Brake Disk
37
Drive Belt Condition
37
Spark Plugs
37
Troubleshooting Guide
38
Engine (2-Stroke)
38
Technical Data
39
Engine (4-Tec)
46
Cooling System
46
Alternator
46
Lubrication
47
Cylinder and Cylinder Head
48
Crankshaft
48
Electric Starter
48
Engine General
50
Inspection and Adjustment
50
Fuel and Oil Systems (2-Stroke Engines)
53
Transmission and Brake Systems
56
Transmission
56
Brake System
60
Mechanical Brake
60
Hydraulic Brake
60
Mechanical and Hydraulic Brakes
61
Electrical System
62
Suspension and Track
70
Steering System
71
Engines (2-Stroke)
73
277 Engine Type
73
Engine Removal and Installation
74
Removal from Vehicle
75
Engine Support and Muffler Disassembly and Assembly
75
Installation on Vehicle
75
Top End
76
Troubleshooting
77
Top End Removal (Without Removing Engine from Chassis)
77
Cleaning
77
Disassembly
77
Inspection
79
Assembly
79
Bottom End
83
Cleaning
84
Disassembly
84
Inspection
84
Assembly
84
443 And 552 Engines
86
Engine Removal and Installation
87
Engine Removal and Installation
89
Top End
90
General
92
Troubleshooting
92
Cleaning
92
Disassembly
92
Inspection
94
Assembly
94
Bottom End
100
Cleaning
102
Disassembly
102
Inspection
103
Assembly
103
Break-In
108
593 And 593 Ho Sdi Engines
109
Removal from Vehicle
110
Installation on Vehicle
110
Top End
111
General
113
Troubleshooting
113
Component Removal
113
Cleaning
113
Rave Valve Basic Operation
113
Disassembly
114
Inspection
118
Assembly
119
Bottom End
124
Cleaning
126
Disassembly
126
Inspection
127
Assembly
127
Break-In
132
Leak Test and Engine Dimension Measurement
133
Service Tools
133
Leak Test
133
Preparation
133
Procedure
134
Finalizing Reassembly
136
Engine Leak Verification Flow Chart
137
Engine Dimension Measurement
138
Cylinder Head Warpage
138
Cylinder Taper
138
Cylinder out of Round
138
Combustion Chamber Volume Measurement
138
Engine Type
140
Used Piston Measurement
140
Cylinder/Piston Clearance
140
Technical Data
141
Ring/Piston Groove Clearance
142
Ring End Gap
142
Crankshaft Deflection
142
Connecting Rod Big End Axial Play
143
Crankshaft End-Play
143
Checking Surface Flatness
144
Rectifying Surfaces
145
Checking Crankshaft Alignment
145
Magneto System
146
Service Tools
146
Service Products
146
General
151
Cleaning
151
Disassembly
151
Assembly
152
Oil Injection System
154
Oil Injection Pump
155
General
159
Oil Type
159
Oil System Leak Test
159
Oil Pump Identification
159
Cleaning
160
Disassembly
160
Assembly
160
Adjustment
161
Oil Pump Adjustment
162
Bleeding Oil Lines
163
Checking Operation
163
Axial Fan Cooling System
164
Removal
166
Cleaning
166
Disassembly and Assembly
166
Installation
167
Fan Belt Replacement and Deflection Adjustment
167
Liquid Cooling System
170
Cooling System Leak Test
172
Inspection
172
Draining the System
172
Disassembly and Assembly
172
Cooling System Refilling Procedure
174
Rewind Starter
175
Inspection
178
Removal
178
Rope Replacement
178
Disassembly
179
Assembly
179
Installation
182
Fuel System
183
Service Tools
183
Carburetor
184
Identification
187
Removal
187
Cleaning and Inspection
187
Disassembly and Assembly
187
Carburetor Adjustments
188
Installation
190
Injection Pump
192
Idle Speed Final Adjustment
192
Choke
192
Fuel Pump
194
Removal
194
Pump Verification
194
Cleaning and Inspection
194
Installation
195
Fuel Tank
195
Engine (4-Tec)
196
Leak Test
196
Verification
196
Leak Test Procedure
196
Preparation and Test
196
Preparation
196
Installation
197
Removal and Installation
198
Engine Removal
199
Engine Installation
201
Cooling System
203
Service Tools
203
Service Products
203
Cooling System Leak Test
206
Inspection
206
Coolant Replacement
206
Coolant Hoses
208
Water Pump Housing/Thermostat
208
Water Pump Impeller
209
Ignition Cover
209
Water Pump Shaft
210
Pressure Cap
213
Radiators
213
Lubrication System
214
General
217
Oil Level Check
217
Engine Oil Pressure Test
217
Oil Change
218
Oil Filter
218
Oil Tank
219
Oil Filter Housing
220
Engine Oil Pressure Regulator
220
Spring Free Length
221
Oil Pumps
221
Pressure Oil Pump
221
Service Limit
222
Suction Oil Pump
224
Oil Nozzle
225
Oil Sieves
225
Reed Valve
226
Cylinder and Cylinder Head
227
Service Tools
227
Service Products
227
Cylinder/Cylinder Head 1 (Front-Side)
228
Cylinder/Cylinder Head 2 (Rear-Side)
229
General
230
Spark Plug
230
Temperature Sensor
230
Valve Cover
231
Rocker Arm
231
Chain Tensioner
234
Breather
235
Decompressor
236
Camshaft Timing Gear
237
Timing Chain
238
Cylinder Head
238
Service Limit
239
Camshaft
240
Valve Springs
241
Valve
243
Cylinder
245
Piston
247
Crankshaft/Drive Gears
248
Service Tools
248
Service Products
248
Timing Chain
251
Drive Gears
251
Trigger Wheel
253
Crankshaft
253
Piston Pin Diameter
255
Crankshaft Locking Tool
258
Piston
258
Piston Pin
260
Piston/Cylinder Clearance
260
Piston Rings
261
Crankcase
264
Service Tools
264
Service Products
264
General
266
Pto Cover
266
Crankcase
268
Overview
273
Engine Management (2-Tec)
273
Ignition Coil
273
Operating Principle
274
Air Induction
274
Fuel Delivery System
274
General
274
Component Description
274
Engine Management System (Ems)
275
Ems - General Functions
276
Ems - Engine Management System Functions
278
Electronic Fuel Injection
278
Ignition Timing
279
Electronically Controlled Rave
279
Knock Sensor
279
Engine Modes of Operation
279
Flooded Engine (Drowned Mode)
279
Monitoring System
279
Limp Home Modes
279
Diagnostic Mode
280
Charging System
280
Ignition System
280
Double Ignition Coil
280
Trigger Coil
280
Diagnostic Procedure
281
Service Tools
281
General
281
Troubleshooting
282
Vck (Vehicle Communication Kit)
282
2-Tec System Fault Codes
283
Possible Causes
284
Component Inspection and Adjustment
285
General
285
Electrical System
286
Resistance Measurement
287
Engine Connector Pin-Outs
289
Air Induction System
290
Throttle Body
290
Fuel Delivery
293
Fuel Pump
294
Fuel Pressure
294
Fuel Rails
298
Fuel Injectors
299
Electronic Management
301
Ecm Replacement
301
Engine Wiring Harness
301
Throttle Position Sensor (Tps)
302
Crankshaft Position Sensor (Cps)
304
Air Temperature Sensor (Ats)
305
Coolant Temperature Sensor (Cts)
306
Air Pressure Sensor (Aps)
307
Exhaust Gas Temperature Sensor (Egts)
307
Knock Sensor (Ks)
308
E-Rave Solenoid
309
Double Ignition Coil
309
Ignition Timing
311
Engine Start/Rer Button Verification
311
Dess Switch Verification
311
Spark Plugs
311
Cranking System
312
Engine Management (4-Tec)
313
Overview
313
Operating Principle of Engine Management
314
Air Induction
314
Fuel Delivery System
314
Basic Operation
314
Intake Manifold
315
Fuel Pump Module
315
Electronic Management
316
Ems (Engine Management System)
316
Ecm
316
Ems - General Functions
316
Ems - Engine Management Functions
318
Diagnostic Procedure
321
General
321
Terms Used in this Manual
321
Monitoring Beeper Coded Signals
322
Vck (Vehicle Communication Kit)
322
4-Tec System Fault Codes
323
4-Tec Tps Fault Tables
324
Component Inspection and Adjustment
326
Electrical System
327
Engine Connector Pin-Outs
329
Connectors on Engine
329
Air Induction System
330
Throttle Body
330
Fuel Delivery
333
Fuel Pump
334
Fuel Rails
338
Fuel Injectors
339
Electronic Management
340
Ecm Replacement
340
Engine Wiring Harness
341
Throttle Position Sensor (Tps)
343
Idle Bypass Valve
345
Crankshaft Position Sensor (Cps)
346
Camshaft Position Sensor (Caps)
347
Air Temperature Sensor (Ats)
349
Coolant Temperature Sensor (Cts)
350
Manifold Air Pressure Sensor (Maps)
350
Oil Pressure Switch (Ops)
351
Ignition Coils
352
Engine Start Switch Verification
353
Dess Switch Verification
354
Spark Plugs
354
Cranking System
355
Drive Belt
356
Application Chart
356
Checking Neutral Function
356
Transmission
356
Cleaning
356
Inspection
356
Rotation Direction
357
Drive Belt Height Measurement and Adjustment
357
Pulley Distance and Alignment
357
Drive Belt Deflection Measurement (Reference Only)
358
Drive Pulley
360
Bombardier Lite
361
General
362
Removal
362
Disassembly
362
Cleaning
363
Inspection
363
Assembly
363
Installation
364
Comet ® 102C
365
General
366
Maintenance
366
Removal
366
Disassembly
367
Installation
372
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Ski-Doo Scandic Series Operator's Manual (162 pages)
Brand:
Ski-Doo
| Category:
Offroad Vehicle
| Size: 7 MB
Table of Contents
Foreword
2
Know before You Go
2
Safety Messages
2
About this Operator's Guide
2
Table of Contents
3
Safety Information
8
General Precautions
9
Avoid Carbon Monoxide Poisoning
9
Avoid Gasoline Fires and Other Hazards
9
Avoid Burns from Hot Parts
9
Accessories and Modifications
9
Special Safety Messages
10
Riding the Vehicle
13
Pre-Ride Inspection
13
How to Ride
14
Carrying a Passenger
16
Terrain/Riding Variations
17
Environment
21
Traction Enhancing Products
24
Manoeuvrability
24
Acceleration
25
Braking
25
Important Safety Rules
25
Effects of Having a Studded Track on the Life of the Snowmobile
26
Installation of Studs on BRP Approved Tracks
26
Inspection
27
Important on Product Labels
28
Hang Tag(S)
28
Vehicle Safety Labels
28
Compliance Labels
33
Technical Information Labels
34
Vehicle Information
36
Controls, Instruments and Equipment
37
Handlebar
39
Throttle Lever
39
Brake Lever
39
Parking Brake Lever
39
Engine Cut-Off Switch
40
Emergency Engine Stop Switch
41
Ignition Switch (550F)
41
Choke Lever (550F)
42
Multifunction Switch (Sport, LT and Extreme)
42
CONTROLS, INSTRUMENTS and EQUIPMENT (Cont'D)
42
Shift Lever (600 ACE)
43
Headlights Dimmer Switch (Tundra)
43
Electronic Reverse Button (Tundra)
44
Heated Grips and Throttle Lever Switch (Tundra)
44
Rewind Starter Handle
44
Operator's Guide
44
Seat
44
Tool Kit
45
Grab Handle/Bumper
45
Gauge (550F)
46
Gauge (600 ACE and 600 HO E-TEC)
48
Mountain Strap
51
Rear Rack
52
Hitch
52
Spare Drive Belt
53
Drive Belt Guard
54
Hood
55
Side Panels
56
Fuel
57
Recommended Fuel
57
Fueling Procedure
57
Injection Oil
59
Recommended Injection Oil
59
Injection Oil Level Verification
59
Break-In Period
61
Break-In Period Duration
61
Additional Engine Protection During Break-In
61
Operation During Break-In
61
Break-In Inspection
61
Operating Instructions
62
Engine Starting Procedure (550F)
62
Engine Starting Procedure (600 ACE and 600 HO E-TEC)
62
Emergency Starting
63
Riding Conditions and Your Snowmobile
64
Hard Packed Snow
65
Vehicle Warm-Up
65
Operating in Reverse
66
Shutting off the Engine
66
Towing an Accessory
67
Towing Another Snowmobile
67
Tune Your Ride
68
Rear Suspension Adjustments
68
Adjustment Tips According to Vehicle Behavior
73
Vehicle Transportation
74
Break-In Inspection
77
Maintenance Schedule
80
Maintenance Procedures
88
Air Filter
88
Engine Coolant (600 ACE and 600 HO E-TEC)
89
Engine Oil (600 ACE)
89
Exhaust System
90
Spark Plugs (550F)
90
Spark Plugs (600 ACE and 600 HO E-TEC)
91
Engine Stopper (600 HO E-TEC)
91
Brake Fluid
92
Chaincase Oil
93
Drive Chain
94
Drive Belt
96
Drive Pulley
100
Track
101
Suspension
105
Skis
106
Fuses
106
Lights
107
Vehicle Care
110
Post-Operation Care
110
Vehicle Cleaning and Protection
110
Storage and Preseason Preparation
111
Storage
111
Preseason Preparation
112
Technical Information
114
Vehicle Identification
115
Vehicle Description Decal
115
Identification Numbers
115
Ec Declaration of Conformity
117
Epa Certified Engines
118
Engine Emissions Information
118
Specifications
119
Troubleshooting
128
Troubleshooting Guidelines (550F)
129
Troubleshooting Guidelines (600 Ace)
131
Troubleshooting Guidelines (600 Ho E-Tec)
132
Monitoring System (600 Ace and 600 Ho E-Tec)
134
Pilot Lamps, Messages and Beeper Codes
134
Warranty
138
Brp Limited Warranty Usa and Canada: 2011 Ski-Doo
139
Snowmobiles
139
Brp International Limited Warranty: 2011 Ski-Doo
143
Snowmobiles
143
Brp Limited Warranty for the European Economic Area: 2011 Ski-Doo Snowmobiles
147
Customer Information
152
Privacy Information
153
Change of Address/Ownership
154
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