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1323RD
Sinoboom 1323RD Manuals
Manuals and User Guides for Sinoboom 1323RD. We have
2
Sinoboom 1323RD manuals available for free PDF download: Maintenance Manual, Operation Manual
Sinoboom 1323RD Maintenance Manual (130 pages)
Brand:
Sinoboom
| Category:
Lifting Systems
| Size: 20 MB
Table of Contents
Table of Contents
9
Introduction
13
Specifications
15
Machine Specifications
15
Major Component Weights
19
Engine Specifications
20
Power System Specifications
21
Hydraulic Hose and Fitting
22
Specifications
22
Hydraulic Hose Torque
22
Hydraulic Fitting Torque
22
Hydraulic Hose and Fitting Tight
25
Fastener Torque Specifications
25
Safety
27
Safety Definitions
27
Reporting Accidents
27
Electrocution Hazards
28
Tipping Hazards and Rated Load
28
Work Environment Hazards
30
Unsafe Operation Hazards
31
Fall Hazards
32
Collision Hazards
33
Crush Hazards
34
Explosion and Fire Hazards
34
Damaged Machine Hazards
34
Bodily Injury Hazards
35
Battery Hazards
35
Hydraulic Systems Hazard
37
Welding and Polishing Requirements
37
After Using the Machine
38
System Descriptions
39
Power System
39
Hydraulic System
39
Electrical System
39
Machine Control
39
Safety Measures
39
Service and Guidelines
41
Machine Preparation, Inspection and Maintenance
41
General
41
Preparation, Inspection and
41
Qualified Sinoboom Equipment
41
Mechanic
41
Pre-Operation Inspection
41
Pre-Delivery Inspection and Frequent Inspection
41
Annual Machine Inspection
41
Preventive Maintenance
42
Storage
43
Maintenance and Servicing
43
Precautions
43
General
43
Safety and Workmanship
43
Cleanliness
44
Component Removal and Installation4-4
44
Component Disassembly
44
Scrap of Structural Parts
44
Pressure-Fit Parts
45
Bearings
45
Gaskets
45
Bolt Usage and Torque Application
45
Hydraulic Lines and Electrical Wiring
45
Hydraulic System
45
Lubrication
45
Battery
45
Pins and Composite Bearing
45
Application of Insulating Silicone Grease to Electrical Connections
46
Maintenance
47
Conducting a Pre-Delivery Inspection
47
Following Amaintenance Schedule
48
Completing a Repair & Inspection
48
Report
48
Major Modification and Repair Record
51
Checklist Aprocedures
52
Inspect All Manuals
52
Inspect All Decals
52
Inspect Damaged, Loose or
52
Lost Parts
52
Inspect Hydraulic Oil Level
53
Inspect Hydraulic Leakage
53
Inspect Fuel Level
53
Inspect Fuel Leakage
55
Inspect Engine Oil Level
55
Inspect Engine Intake System.5-10
56
Inspect Engine Belt
56
Inspect Fuel Filter
56
Water Separator
57
Inspect Cooling Fan
57
Inspecting Coolant Level (Water-Cooled Engine
58
Functional Tests
59
Perform Maintenance after
64
Days
64
Checklist Bprocedures
64
Inspect Electrical Wiring
64
Fasteners
65
Inspect Hydraulic Oil
65
Inspect Cooling System
65
Replace Fuel Filter Element
66
Tank
67
Replace High-Pressure Filter
67
Element
67
Replace Engine Air Filter
68
Inspect the Battery
69
System
70
Level
70
Test Drive Speed
71
Test Tilt Protection System
71
Test Brake Distance
72
Checklist Cprocedures
72
Replace Fuel Filter Element
72
Replace Engine Oil
73
Replace Engine Oil Filter
74
Test Weighing System
75
Inspect Carbon Brush of Motor5-30
76
Inspect Raising Limit Switch
76
Inspect Staged Lowering
77
Checklist Dprocedures
77
Oil
77
Inspect Scissor Arm Sliders
77
Replace Hydraulic Oil
78
Replace Hydraulic Tank
78
Suction Filter
79
Inspect Scissor Arm Bearings
79
Repair
81
Platform Components
81
Platform Controller
81
Platorm Assembly
81
Extension Platform
82
Scissor Components
82
Scissor Arm Assembly
82
Lift Cylinder
83
Chassis Components
84
Tires and Rims
84
Reducer and Drive Motor
85
Steer Cylinder
85
Steer Linkage
86
Oscillate Cylinder
86
Ground Controller
87
Hydraulic System
88
Layout of Hydraulic Elements
88
Hydraulic Tank
89
Hydraulic Pump
89
Function Valves
91
Regulating Hydraulic Valve
97
Pressure
97
Hydraulic Symbols
100
Hydraulic Schematic
101
Electrical System
102
DTC Control System
102
Sinoboom Control System
106
Fault Code Description
111
Use and Maintenance of Battery
115
Electrical Symbols
117
Electrical Schematic
119
Appendix 1: Prepare the Work
123
Record before Delivery
123
Appendix 2: Repair & Inspection Report
125
Appendix 3: Major Modification and Repair Record
129
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Sinoboom 1323RD Operation Manual (108 pages)
Brand:
Sinoboom
| Category:
Lifting Systems
| Size: 24 MB
Table of Contents
Table of Contents
9
Introduction
11
Machine Specifications
13
Machine Components
19
Safety
21
Safety Definitions
21
Reporting Accidents
21
Electrocution Hazards
22
Tipping Hazards and Rated Load
22
Work Environment Hazards
24
Unsafe Operation Hazards
25
Fall Hazards
26
Collision Hazards
27
Crush Hazards
28
Explosion and Fire Hazards
28
Damaged Machine Hazards
28
Bodily Injury Hazards
29
Battery Hazards
29
Welding and Polishing Requirements
31
After Using the Machine
31
Jobsite Inspection
33
Pre-Operation Inspection
35
Tips for Conducting a Pre-Operation
35
Inspection
35
Conducting a Pre-Operation
36
Inspection
36
Inspecting Parts
36
Inspecting Entire Machine
36
Inspect Hydraulic Oil Level
37
Inspecting Engine Oil Level
37
Inspecting Fuel Level
38
Inspecting Coolant Level
39
Inspecting the Battery
40
Pre-Operation Function Test
43
Testing the Ground Controller
43
System)
43
Preparation
45
Ground/Platform Select Switch
46
Engine Start Switch
46
Emergency Stop Button
46
Glow Plug Switch
46
Engine Speed Select Switch
46
Platform Up/Down Function
46
Emergency Lowering
47
Regeneration Function
47
Testing the Ground Controller
47
Preparation
49
Ground/Platform Select Switch
50
Ignition Switch
50
Emergency Stop Button
50
Glow Plug Switch
50
Engine Speed Select Switch
50
Platform Up/Down Function
50
Emergency Lowering
51
Regeneration Function
51
Testing the Platform Controller
51
System)
51
Preparation
53
Engine Start Switch
53
Emergency Stop Button
53
Engine Preheat Switch
53
Horn Button
53
Lighting Switch (Optional)
53
Engine Speed Select Switch
54
Hydraulic Generator Switch
54
Platform Lift Switch
54
Steer Thumb Rocker Switch
54
Drive Switch
54
Drive Speed Select Switch
54
Outrigger Leveling
55
Testing the Platform Controller (Sinoboom Control System)
55
Preparation
56
Ignition Switch
56
Emergency Stop Button
56
Glow Plug Switch
56
Horn Button
56
Engine Speed Select Switch
57
Platform Up/Down Function
57
Steer Thumb Rocker Switch
57
Drive Switch
57
Climbing Mode
58
Outrigger Leveling
58
Testing the Emergency Lowering
58
Function
58
Testing the Level Sensor
59
Testing the Drive Speed
59
Testing the Oscillate Outriggers
60
Testing the Weighing System
60
Operating the Machine
63
Emergency Stop
63
Starting the Engine
63
Emergency Lowering
64
Operation from Ground
64
Selecting Engine Speed
65
Operation from Platform
65
Driving on a Slope
66
Extending and Retracting the Platform
66
Operating the Outriggers
67
Transporting and Lifting the Machine
69
Releasing the Brake
69
Transporting the Machine
69
Lifting the Machine with a Crane
70
Maintenance
71
Conducting a Pre-Delivery Inspection
71
Following Amaintenance Schedule
72
Completing a Repair & Inspection
72
Report
72
Major Modification and Repair Record
75
Decals/Nameplates Inspection
77
Decals/Nameplates(Gb)
78
Decals/Nameplates(As)
81
Decals/Nameplates(Ce-Imperial)
84
Decals/Nameplates(Ce-Metric)
87
Decals/Nameplates(Csa)
90
Decals/Nameplates(Ansi)
93
Appendix 1: Symbols and Description
97
Appendix 2: Prepare the Work Record before Delivery
101
Appendix 3: Repair & Inspection Report
103
Appendix 4: Major Modification and Repair Record
107
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