Simpsons SC213 Industrial Diesel Engine Manuals

Simpsons SC213 Industrial Diesel Engine Manuals

Manuals and User Guides for Simpsons SC213 Industrial Diesel Engine. We have 1 Simpsons SC213 Industrial Diesel Engine manual available for free PDF download: Service Manual

Simpsons SC213 Service Manual

Simpsons SC213 Service Manual (91 pages)

ENGINE of CAPTAIN 280 4WD

Brand: Simpsons | Category: Engine | Size: 20 MB

Table of Contents

Table of Contents
5
Special Features
6
General Information
7
- Inspection of Parts
  7
- Removal of Parts
  7
- Safety
  7
- Engine Views
  8
- F.I.P. Side View
  8
- Front View
  8
- Exhaust Side View
  9
- Rear View
  9
Engine Number Location
10
Sc213 03006
10
Technical Data
11
Cylinder Block
12
Manufacturing Data and Dimensions
12
Operation and Maintenance
18
- Preparation for Starting
  18
- Starting the Engine
  18
- To Stop the Engine
  18
- Frost Precautions
  19
- Every 250 Hours or 12 Months
  20
- Every 500 Hours or Two Years
  20
- Fuel Filters Maintenance
  20
Preventive Maintenance
20
- Changing Engine Oil and Filter
  21
- Checking Engine Oil
  21
- Fuel Filter Element
  22
- Fan Belt Adjustment
  23
- Thermostat Assembly
  23
- To Refit Thermostat
  23
- To Renew Fan Belt
  23
- Check & Adjust Valve Tip Clearance
  24
- Rocker Cover
  24
- High Pressure Pipes
  25
Fuel System
26
- Injector Assembly
  26
- To Remove the Fuel Injection Pump (Inline)
  27
- To Refit the Fuel Injection Pump
  30
- Fip - Spill Timing
  31
- Cooling System – Water Pump
  35
- To Dismantle Water Pump
  35
- To Remove and Refit Fan
  35
- To Remove Water Pump
  35
- To Re-Assemble Water Pump
  36
- To Re-Fit Water Pump to Engine
  36
- Crankshaft Pulley
  37
Front Oil Seal
37
- Oil Filler and Breather Assembly
  37
- Timing Case Cover
  38
- To Renew the Crankshaft Front Oil Seal
  38
- Sump
  39
- To Remove Timing Case Cover
  40
- Inspection
  41
- To Replace the Timing Case Cover
  41
Fly Wheel and Rear End Oil Seal
42
- To Fit Flywheel and Check Alignment
  42
- Fly Wheel Ring Gear
  43
- Rear End Oil Seal - Lip Type
  43
- To Remove Rear End Oil Seal
  43
- To Renew the Flywheel Ring Gear
  43
- Balancer Shaft
  44
Jbalancer Unit and Oil Pump
44
- Oil Pump
  46
- Cylinder Head
  47
  - Induction Manifold
    47
  - To Connet the Air Cleaner
    47
  - To Disconnect the Air Cleaner
    47
  - Rocker Assembly
    48
  - To Dismantle and Assemble Rocker Shaft Assembly
    48
  - To Remove Shaft Rocker Assembly
    48
  - Inspect the Valve Springs
    49
  - To Refit/ Renew the Valve Spring
    49
  - To Remove the Valve Spring
    49
  - Valve Springs
    49
  - Cylinder Head Assembly
    50
  - To Renew Cylinder Head Gasket
    50
  - To Remove Valves
    53
  - Valves and Valve Seats
    53
  - Valves Inlet and Exhaust
    53
  - Cylinder Head Reassembly
    54
  - Timing Gears
    55
  - To Remove the Timing Gears
    55
  - To Replace the Timing Gears
    55
Oil Strainer and Suction Pipe
46
Ltiming Case and Drive
55
To Verify Engine Timing
57
Ncrankshaft and Main Bearings
62
- Measuring Oil Clearance
  63
- Cylinder Block and Liners
  65
  - Lubrication Oil Circuit
    66
  - Lubrication System
    66
  - Ambient Temperature
    67
- Approved Lubricating Oils
  67
- Electrical Equipment
  68
  - Starter Motor
    68
  - Engine Does Not Start
    69
  - Low Cranking Speed
    69
- Trouble Shooting
  69
  - Difficult Starting
    70
  - Excessive Crankcase Pressure
    72
  - Misfiring
    73
  - Poor Compression
    73
  - Lack of Power
    75
  - Excessive Fuel Consumption
    76
  - Blue / White Smoke
    78
  - Low Engine Oil Pressure
    79
  - Engine Knocks
    80
  - Erratic Running
    81
  - Vibration
    82
  - Engine Overheating
    83
  - High Engine Oil Pressure
    83
  - Starts and Stops
    85
  - Gaskets Used in SC213 Engine
    86
- Service Tools
  87

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