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175B
Sea-doo 175B Manuals
Manuals and User Guides for Sea-doo 175B. We have
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Sea-doo 175B manual available for free PDF download: Shop Manual
Sea-doo 175B Shop Manual (314 pages)
2005 4-Tec Models
Brand:
Sea-doo
| Category:
Boat
| Size: 28.27 MB
Table of Contents
Table of Contents
4
Safety Notice
9
Introduction
10
General Information
10
Arrangement of this Manual
11
Abbreviations Used in this Manual
11
Illustrations and Procedures
12
Engine Emissions Information
15
Self-Locking Fasteners Procedure
15
Loctite Application Procedure
16
Tightening Torques
19
Maintenance
21
Maintenance Chart
21
Preseason Preparation
23
Storage Procedures
25
Propulsion System
25
Fuel System
25
Engine Oil and Filter Replacement
25
Opened Loop Cooling System
25
Closed Loop Cooling System (Engine)
28
Engine Lubrication
28
Throttle Body Lubrication
28
Antifreezing Protection
28
Battery
29
Watercraft Cleaning
29
Anticorrosion Treatment
29
Checklist
30
Special Procedures
31
Towing the Watercraft in Water
31
Submerged Watercraft
32
Water-Flooded Engine
32
Troubleshooting
35
Troubleshooting Chart
35
Engine will Not Start
35
Engine Hard to Start
37
Engine Starts but Runs Only at Idle Speed
38
Engine Misfires, Runs Irregularly
38
Engine Continually Backfires
39
Engine Detonation or Pinging
39
Engine Lacks Acceleration or Power
40
Engine Stops Running
40
Engine Cannot Reach Maximum Rpm
41
Engine Runs too Fast (Vehicle Cannot Reach Its Top Speed)
41
Engine Overheats
42
Engine Smoke in the Exhaust
42
Low or no Engine Oil Pressure
43
Engine Oil Contamination (Milky)
43
Unusual Engine Noise And/Or Vibration
44
Inappropriate Speedometer Reading
44
Abnormal Noise from Propulsion System
44
Engine System
46
Air Intake System
46
Inspection
49
Removal
49
Installation
50
Lubrication System
51
General
51
Oil Level Verification
51
Oil Change
52
Oil Type and System Capacity
53
Oil Filter
53
Cooling System
55
Closed Loop Cooling System (Engine)
56
Circuit
57
Cooling System Leak Test
57
Inspection
58
Coolant Replacement
58
Care
60
Technical Specifications
60
Opened Loop Cooling System (Exhaust System)
61
Circuit
63
Care
64
Technical Specifications
65
Exhaust System
66
Exhaust Pipe
68
Exhaust Manifold
71
Muffler
72
Resonator
73
Exhaust Outlet
73
Removal and Installation
75
Engine Removal
75
Cleaning
79
Installation
79
Engine Management (1503 4-Tec)
83
Overview
83
Operating Principle
84
Air Induction
84
Fuel System
86
Electrical System
86
Engine Management System (Ems)
88
Ems - Engine Management System Functions
90
Diagnostic Procedures
94
General
94
Self-Diagnostic Mode
96
Engine Management System Fault Codes
97
Ems Fault Code Table
100
Vck (Vehicle Communication Kit)
120
Component Inspection, Replacement and Adjustment
122
General
122
Fuel System
122
Electrical System
123
Testing Procedures
126
Idle Speed
126
Ignition Timing
126
Safety Lanyard Switch Verification
126
Ecm and Mpem
127
Engine Wiring Harness
128
Fuel Injector
130
Throttle Body
132
Throttle Body
133
Throttle Position Sensor (Tps)
135
Idle Bypass Valve
137
Crankshaft Position Sensor (Cps)
137
Camshaft Position Sensor (Caps)
138
Manifold Air Temperature Sensor (Mats)
139
Coolant Temperature Sensor (Cts)
140
Manifold Air Pressure Sensor (Maps)
140
Exhaust Gas Temperature Sensor (Egts)
141
Knock Sensor (Ks)
142
Oil Pressure Sensor (Ops)
143
Tops Valve
143
Oil Separator Pressure Sensor (Osps)
144
Tops Switch
145
Fuel System
148
Fuel Tank and Fuel Pump
148
General
150
Removal
151
Inspection
152
Installation
154
Testing Procedures
155
Electrical System
159
Ignition System
159
General
161
Quick Test with B.u.D.s
161
Voltage Test
161
Ignition Coil
161
Spark Plugs
163
Ignition Timing
163
Charging System
164
General
166
Testing Procedure
166
Rectifier/Regulator
167
Stator
168
Battery
170
Starting System
176
Starting System Troubleshooting
179
General
180
Starter Removal
181
Starter Disassembly
181
Starter Cleaning
182
Starter Inspection
183
Starter Assembly
183
Starter Installation
183
Starter Specification
184
Instruments and Accessories
185
General
185
Component Description
185
Procedures
189
Propulsion
194
Jet Pump
194
General
197
Jet Pump Inspection on Watercraft
197
Removal
198
Disassembly
201
Cleaning
204
Parts Inspection
204
Assembly
205
Pump Pressurization
210
Installation
210
Drive System
213
General
215
Removal
215
Inspection
218
Installation
219
Lubrication
223
Reverse System
224
Disassembly
226
Shift Lever
227
Inspection
228
Assembly
228
Adjustment
228
Variable Trim System
229
General
231
Removal
231
Disassembly
231
Inspection
232
Assembly
232
Installation
232
Adjustment
233
Steering System
234
1 Steeringsystem
236
Disassembly
236
Assembly
241
Alignment
243
Off-Power Assisted Steering System (O.p.a.s.)
245
General
248
Side Vane
248
Cylinder Support
249
Tie Rod
252
Sealed Tube
252
Filter
253
Valve
253
Water Hose
254
Cross Support Plate
254
Hull/Body
256
Adjustment and Repair
256
General
267
Glove Box
267
Engine Cover
268
Seat Adjustment
268
Storage Compartment Inner Shell
269
Storage Cover Shock
274
Storage Compartment Cover Adjustment
275
Mirror
275
Cluster
276
Deflector And/Or Upper Grid
276
Side Molding
277
Inlet Grate
277
Riding Plate
278
Jet Pump Support
279
Drain Plug Installation
280
Seat Cover Replacement
281
Bumper Replacement
281
Wake Pylon
281
Sponson Replacement
283
Sponson Adaptor
283
Bailer Pick-Ups Inspection
283
Decals Replacement
284
Hull and Body Repair
285
Tools and Materials List
287
Technical Specifications
288
Gtx, Wake and Gtx Sc Models
288
Gtx Limited and Rxt Models
292
Rxp Models
296
Electrical Connectors and Wiring Diagrams
300
Electrical Connectors
300
Deutsch Connectors
300
Packard Connector
303
Amp Connector
303
Ecm Connectors
307
Battery and Starter Cable Terminals
310
Wiring Diagrams
312
Wire Color Codes
312
Wire Digit Codes
312
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