Scorpa 2008 SY-250FR 15thA Manuals

Manuals and User Guides for Scorpa 2008 SY-250FR 15thA. We have 1 Scorpa 2008 SY-250FR 15thA manual available for free PDF download: Manual Manual

SCORPA 2008 SY-250FR 15thA Manual Manual

SCORPA 2008 SY-250FR 15thA Manual Manual (183 pages)

motorbike

Brand: SCORPA | Category: Motorcycle | Size: 13.93 MB

Table of Contents

Table of Contents

6
- 1 Security
  
  8
- 2 Description of the Vehicle
  
  8
  - Identification
    8
  - Right Side
    9
  - Left Side
    9
  - Handle Bar Controls
    10
- 3 Controls and Instruments
  
  10
  - Controls and Electric Switches
    10
    
    Engine Circuit Breaker
    10
    
    Speedometer
    10
    
    Light Switches
    11
  - Mechanical Controls and Indicators
    12
    
    Speedometer
    12
    
    Clutch Lever
    12
    
    Gearshift Lever
    13
    
    Front Brake Lever
    13
    
    Rear Brake Pedal
    14
    
    Choke Handling
    14
    
    Antitheft Lock
    15
  - Fuel Tank
    15
    
    Fuel Tank Cap
    15
    
    Fuel
    16
    
    Fuel Tap
    17
  - Side Stand
    17
- 4 Check before Use
  
  18
  - Check Points before Use
    18
- 5 Instructions and Advice before Starting the Bike
  
  20
  - Starting (Cold Engine)
    20
  - Start ( When the Engine Is Already Warm)
    21
  - Gear Change
    21
  - Fuel Consumption Reduction
    21
  - Engine Lapping
    22
  - Parking
    22
- 6 Maintenance and Little Fixing
  
  23
  - Tools
    23
  - Regular Lubrications and Maintenance
    23
  - Spark Plug Check
    27
  - Engine Oil
    28
    
    Engine Oil Level Check
    28
    
    Oil Change
    29
  - Air Filter Cleaning
    29
  - Carburetor Adjustment
    30
    
    Tuning Engine
    30
  - Play of the Valves
    32
  - Wheel-Axle Units
    32
    
    Front Wheel Removal
    32
    
    Front Wheel Fitting
    33
    
    Rear Wheel Removal
    33
    
    Fitting of the Rear Wheel
    33
  - Tires
    34
    
    Check of the Conditions and of the Treads Depth of the Tires
    34
    
    Pieces of Information about the Tires
    34
  - The Spoke Wheel
    35
  - Transmission Chain
    35
    
    Check of the Tension
    35
    
    Setting
    36
    
    Lubrication
    36
  - Rider Environment
    36
    
    Adjustment of Foot Rest Support
    36
    
    Adjustment of Handlebar
    37
  - Adjustment of the Clutch Lever Loose
    37
  - Brakes
    38
    
    Adjustment of the Brake Levers Loose
    38
    
    Adjustment of the Rear Brake Pedal Loose
    38
    
    Pad Wear Control
    39
    
    Brake Fluid Level Control
    39
    
    Brake Fluid Change
    40
  - Lubrications
    40
    
    Cable
    40
    
    Brake Pedal, Gearshift Levers
    40
  - Side Stand
    41
  - Front Suspension
    42
    
    Inspection
    42
    
    Adjustment
    42
  - Rear Suspension
    42
  - Front Fork and Steering
    43
    
    Front Fork Check
    43
    
    Check of the Functioning of the Fork
    43
    
    Check of the Steering
    44
    
    Check of the Wheel Bearings
    44
  - Replacement of Electric Elements
    44
    
    Replacement of a Light Bulb
    44
    
    Replacement of the Indicators Bulbs
    45
    
    Replacement of the Rear Light Bulb
    45
  - Diagram of Breakdowns and Dedicated Checks
    45
    
    Fuel
    45
    
    Compression
    46
    
    Ignition
    46
- 7 Put in Conformity for a Road Use
  
  47
- 8 Care and Storing of the Bike
  
  51
  - Care
    51
    
    Before Cleaning
    51
    
    Cleaning
    52
    
    After the Cleaning
    52
  - Putting Away
    52
Table of Contents

58
- 1 Glossary
  
  61
- 2 Radiator
  
  62
  - Radiator Removal
    62
  - Radiator Installation
    62
  - Level of Cooling Liquid
    63
- 3 Camshafts
  
  64
  - Cylinder Head Cover
    64
  - Camshafts
    65
  - Removal Points
    66
    
    Camshafts
    66
  - Inspection
    68
    
    Camshafts
    68
    
    Camshaft Sprocket
    70
    
    Decompression System
    70
    
    Timing Chain Tensioner
    70
  - Assembly and Installation
    71
    
    Camshaft
    71
- 4 Cylinder Head
  
  74
  - Removal Points
    74
  - Inspection
    75
  - Assembly and Installation
    76
    
    Cylinder Head
    76
- 5 Valves and Valves Springs
  
  77
  - Removal Points
    78
    
    Valve Lifter and Valve Cotter
    78
  - Inspection
    79
    
    Valves
    79
    
    Valve Spring
    83
    
    Valve Lifter
    83
  - Valve Clearance Inspection and Adjustment
    84
  - Assembly and Installation
    89
    
    Valve and Valve Spring
    89
- 6 Cylinder and Piston
  
  91
  - Removal Points
    92
    
    Piston and Piston Ring
    92
  - Inspection
    93
    
    Cylinder and Piston
    93
    
    Piston Ring
    95
  - Piston Pin
    96
  - Assembly and Installation
    97
    
    Piston Ring and Piston
    97
  - Cylinder
    98
- 7 Clutch
  
  99
  - Removal Points
    101
    
    Clutch Boss
    101
  - Inspection
    101
    
    Clutch Housing and Boss
    101
    
    Primary Driven Gear
    101
    
    Clutch Spring
    102
    
    Friction Plate
    102
    
    Clutch Plate
    102
    
    Push Lever Shaft
    102
    
    Push Rod
    103
  - Assembly and Installation
    103
    
    Push Lever Shaft
    103
    
    Clutch
    104
- 8 Oil Filter Element, Water Pump and Right Crankcase Cover
  
  107
  - Removal Points
    109
    
    Impeller Shaft
    109
    
    Oil Seal
    109
  - Inspection
    110
    
    Oil Delivery Pipe
    110
    
    Impeller Shaft
    110
    
    Impeller Shaft Gear
    110
    
    Bearing
    110
    
    Oil Seal
    111
  - Assembly and Installation
    111
    
    Impeller Shaft
    111
    
    Right Crankcase Cover
    112
    
    Kickstarter Crank
    113
    
    Water Pump Housing
    114
    
    Oil Filter Element
    114
- 9 Balancer
  
  115
  - Removal Points
    116
    
    Balancer Shaft Drive Gear and Balancer Shaft Driven Gear
    116
    
    Balancer
    116
  - Inspection
    116
    
    Primary Drive Gear, Balancer Shaft Drive Gear and Balancer Shaft Driven Gear
    116
    
    Balancer
    117
  - Assemblage Et Installation
    118
    
    Balancer Shaft Drive Gear and Balancer Shaft Drive Gear
    118
- 10 Oil Pump
  
  119
  - Inspection
    121
    
    Oil Pump
    121
  - Assembly and Installation
    122
    
    Oil Pump
    122
- 11 Kick Shaft and Shift Shaft
  
  124
  - Removal Points
    126
    
    Kick Shaft Assembly
    126
    
    Shift Guide and Shift Lever Assembly
    126
    
    Segment
    126
  - Inspection
    126
    
    Kick Shaft and Ratchet Wheel
    126
    
    Kick Gear, Kick Idle Gear and Ratchet Wheel
    127
    
    Shift Shaft
    127
    
    Shift Guide and Shift Lever Assembly
    127
    
    Stopper Lever
    127
  - Assembly and Installation
    128
    
    Segment
    128
    
    Stopper Lever
    128
    
    Shift Guide and Shift Lever Assembly
    129
    
    Shift Shaft
    130
    
    Kick Shaft Assembly
    130
    
    Kick Idle Gear
    131
- 12 Ac Magneto
  
  132
  - Removal Points
    133
    
    Rotor
    133
  - Inspection
    133
    
    AC Magneto
    133
    
    Woodruff Key
    133
  - Assembly and Installation
    134
    
    AC Magneto
    134
- 13 Crankcase and Crankshatf
  
  136
  - Crankcase Bearing
    138
  - Removal Points
    139
    
    Crankcase
    139
    
    Crankshaft
    140
    
    Crankcase Bearing
    140
  - Inspection
    140
    
    Timing Chain and Timing Chain Guide
    140
    
    Crankcase
    141
    
    Crankshaft
    141
    
    Oil Strainer
    142
    
    Oil Delivery Pipe 2
    142
  - Assembly and Installation
    142
    
    Crankcase Bearing
    142
    
    Cranshaft
    143
- 14 Transmission
  
  146
  - Removal Points
    147
    
    Transmission
    147
    
    Gears
    147
    
    Bearing
    148
    
    Shift Fork, Shift Cam and Segment
    148
  - Assembly and Installation
    149
    
    Transmission
    149
- 15 Carburetor
  
  152
  - Carburettor Removal
    152
  - Carburettor Installation
    152
Table of Contents

154
- 1 Glossary
  
  156
- 2 Plastics
  
  157
  - Side Covers Removal
    158
  - Side Covers Installations
    158
- 3 Fuel Tank
  
  159
  - Fuel Tank and Side Covers Removal
    159
  - Fuel Tank and Side Covers Installation
    159
- 4 Air Cleaner Case
  
  160
  - Air Cleaner Case Removal
    160
  - Air Cleaner Case Installation
    160
- 5 Exhaust Pipe
  
  161
  - Exhaust Pipe Removal
    161
  - Exhaust Pipe Installation
    161
- 6 Muffler
  
  162
  - Muffler Removal
    162
  - Muffler Installation
    162
- 7 Front Wheel
  
  163
  - Front Wheel Removal
    163
  - Front Wheel Installation
    163
- 8 Rear Wheel
  
  164
  - Rear Wheel Removal
    164
  - Rear Wheel Installation
    164
- 9 Front Brake
  
  165
  - Front Brake Control Removal
    166
  - Front Brake Control Installation
    166
- 10 Rear Brake
  
  167
  - Rear Brake Control Removal
    168
  - Rear Brake Control Installation
    168
- 11 Steering
  
  169
  - Handle Crowns Removal
    170
  - Handle Crowns Installation
    170
- 12 Fork
  
  171
  - Fork Removal
    171
  - Fork Installation
    171
  - Oil Change, Fork of Left Side
    172
- 13 Swing Arm
  
  173
  - Swing Arm Removal
    173
  - Swing Arm Installation
    173
- 14 Shock Absorber
  
  174
  - Rear Shock Absorber Removal
    174
  - Rear Shock Absorber Installation
    174
- 15 Clutch Control
  
  175
  - Clutch Control Removal
    175
  - Clutch Control Installation
    175
- 16 Side Stand and Footrest
  
  176
  - Side Stand and Footrests Removal
    176
  - Side Stand and Footrests Installation
    176
- 17 Frame
  
  177
  - Engine Removal
    178
  - Engine Installation
    178
  - Electrical
    181
    
    Wiring Diagram
    181
    
    Spark Gap Test
    182
    
    Leads and Ignition Coil Connection Inspection
    182
    
    Ignition Coil Inspection
    183

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