Schwing SPTO 1250 Manuals

Manuals and User Guides for Schwing SPTO 1250. We have 1 Schwing SPTO 1250 manual available for free PDF download: Operation Manual

Schwing SPTO 1250 Operation Manual (222 pages)

Brand: Schwing | Category: Construction Equipment | Size: 39 MB

Table of Contents
9
Manufacturer's Statement
11
How to Reach Us
12
ID Tags
12
Unit Built-To Tag
13
How to Order Missing Tags
13
Specifications
15
Concrete Pump Specifications
17
Spto 1000
17
Spto 1250
18
Assembled Unit Specifications
19
Hydraulic Pressure Specifications
19
Optional Equipment
19
Safety Alert Symbols
23
Safety Manual
25
General Rules
28
Before You Leave the Yard
28
Safety Alert Symbol and Signal Word Explanation
28
What to Do before You Arrive at Work
28
What to Check before You Leave the Yard
30
Safety Rules for Towing Trailer-Mounted Concrete Pumps
34
On the Job Site - Safety Rules for Job Setup
35
Setting up a Trailer-Mounted Pump And/Or a Separate Pipeline
35
Air Pressure
39
Concrete Pump Operation
40
Safety Rules for Pump Operators
40
Safety Rules for Shotcreting
48
Cleaning the Pump and System
50
Safety Rules for Cleaning the Concrete Valve and Hopper
50
Safety Rules for Cleaning the Water Box
50
Safety Rules for Cleaning a Separately Laid Pipeline
51
Maintenance of the Machinery
57
Safety Rules Regarding Inspection
57
Safety Rules Regarding Scheduled Maintenance
58
Safety Rules When Servicing the Machinery
59
Coworker Safety
61
Safety Rules for Workers Assigned to the Pump
61
Safety Rules for the Placing Crew
67
Appendix
71
Weld-On Ends/Coupling Comparison
72
Minimum Pipe Wall Thickness Chart
73
Glossary of Terms
74
Concrete Pump Nomenclature
76
Recommended ACPA Hand Signals
79
Bibliography
79
Alphabetical Index
81
Overview
92
Twin-Circuit Versus Single-Circuit
92
First Commissioning
93
Installation of Your New Unit
93
Safety Devices
96
Emergency Stop (E-Stop) Buttons
96
Emergency Stop (E-Stop) Manifold
96
Hopper Grate Interlock Switch
97
Pressure Relief Valves
97
Safety Guards
98
Fuses and Circuit Breakers
98
Rear Hopper Buttons
98
Machine Overview
99
Pumpkit Overview
100
S1/S2/S3 Control Valve
101
Accumulator
101
Waterbox
101
Hydraulic Tank
101
Water System
102
Gearbox
103
Operator Panel (Inside)
103
Hopper
103
SCT II (SCHWING Control Technology)
104
HMI (Human Machine Interface)
105
Pendant Remote
105
Pendant Remote Buttons
106
Radio Remote
109
Radio Remote Buttons and Lights
110
Safe Pairing of Transmitter to Receiver
112
HMI LCD Screens
113
Start-Up Screen
113
Home Screen
113
Pump Status Symbols
113
Warning and Info Messages
114
Menu Screen
115
PLC IO Screen
115
Radio/Pendant Screen
115
Settings Screen
116
Event Log Screen
116
Event History Screen
117
Maintenance Screen
118
Fuses
122
Fuse/Relay Locations
122
Relays
122
Checking Solenoids
123
Troubleshooting Screens
123
PLC IO Screen
123
Radio/Pendant Screen
123
Operation
126
Preparing for the Job
127
Personal Protective Equipment (PPE)
127
Pipeline and Clamps
127
Tools and Accessories
127
Additional Items
128
Truck and Pump Checklist
128
Driving the Unit
130
Backing up
130
Changing Lanes
130
Towing the Unit
130
Unit Setup
131
Selecting the Setup Location
131
Laying out the Pipeline
131
Preparing for Ready-MIX Trucks
131
Lubricating the Pipeline
134
Pumping the Job
138
Controlling the Concrete Pump
139
Stroke Limiter
139
Soft Switch
139
Vibrator (Optional)
139
Time Constraints
139
Cold Conditions
140
Emergency Disablement
140
Delays
140
Keep the Waterbox Full
141
Blockages
141
Clean out
142
Cleaning the Waterbox
145
Draining the Water System
145
Preparing for Travel
146
Special Pumping Situations
146
Quick Clean out
146
Cold-Weather Pumping
147
External Cleaning
148
High Pressure Washer
148
Use of Cleaning Agents
148
Protecting New Paint
148
Emergency Procedures
149
Electrical Power Loss
149
Emergency Override Button
150
Adjusting the Stroke Limiter - Electrically
150
Adjusting the Stroke Limiter - Manually
150
Hoses and Fittings
155
Torque Specifications
155
Welding Precautions
155
Adjusting Relief Valves
155
Maintenance
155
Removing Safety Devices
156
Lockout/Tagout Procedure
156
Replacing the Hydraulic Pump
156
Hydraulic Oils
157
General Information
157
Specific Information
157
Hydraulic Oil Recommendations
158
Biodegradable Hydraulic Oils
158
Filtration
159
General Information
159
Specific Information
159
Bypass Check Valve
160
Scheduled Maintenance
161
Maintenance Chart
161
Daily Maintenance
162
Check Engine Fluid Levels
162
Check Tires
162
Check Hydraulic Oil
162
Bleed Moisture from Hydraulic Tank
162
Check Differential Cylinder Rods
162
Inspect Bolts on Rams
163
Grease Rock Valve and Agitator Bearings
163
Inspect for Damage or Leaks
163
Check if Maintenance Is Due
163
Check Hydraulic Pressures
163
Weekly Maintenance
165
Adjust the Rock Valve Tension Nut
165
Inspect Cutting Ring/Rotate if Needed
165
Lubricate Mechanical Moving Parts
166
Monthly Maintenance
167
Check the Unit Mounting Hardware
167
Clean the Hydraulic Oil Cooler Fins
167
Check Gearbox Oil Level
167
Quarterly Maintenance
167
Check the Accumulator Pre-Charge
167
Semi-Annual Maintenance
168
Change Hydraulic Oil (Seasonal Change)
168
Change Hydraulic Oil Return Filter
168
Change Gearbox Oil
168
Annual Maintenance
169
Change Hydraulic Oil (Age Reasons)
169
Unscheduled Maintenance
169
Changing Rams
169
Changing the Material Cylinders
174
Accumulator Charging Procedure
174
Setting Main Relief/Pressure Cut-Off
177
Setting the Soft Switch Relief Pressure
179
Set Accumulator Pressure Cut-Off
180
Appendix
183
Hydraulic Oil Viscosity Chart
183
Torque Specifications for Metric Bolts
184
Torque Chart
185
Zfshl/Geomet 500 Coated
185
Electro-Galvanized
185
Black and Yellow Chromated
186
Vzd
187
Recommended Emergency Hose Kit
188
Fitting Wrench Sizes
188
Straight Fittings
188
Banjo Fittings
189
Weld-On Ends/Couplings Comparison
190
Minimum Pipe Wall Thickness
191
Single Wall
191
Twin Wall
192
Output Charts
193
Using a Nomograph
199
The Quadrants
201
Glossary of Terms
206
Additional Reading Material
210
Short Instructions
217
Preparing for the Job
217
Pumping the Job
217
Stroke Limiter
218
Soft Switch
219
Vibrator (Optional)
219
Time Constraints
219
Emergency Procedures
219
Electrical Power Loss
219
Emergency Override Button
220
Adjusting the Stroke Limiter - Electrically
220
Adjusting the Stroke Limiter - Manually
221

Schwing Categories

Water Pump Construction Equipment Boom Lifts Industrial Equipment Remote Control

More Schwing Manuals

Schwing SPTO 1250 Manuals

Schwing SPTO 1250 Operation Manual (222 pages)

Table of Contents

Related Products

Schwing Categories