Schwing SP 1000 Manuals

Manuals and User Guides for Schwing SP 1000. We have 1 Schwing SP 1000 manual available for free PDF download: Operation Manual

Schwing SP 1000 Operation Manual (158 pages)

Brand: Schwing | Category: Water Pump | Size: 25 MB

Table of Contents
5
Introduction
9
Manufacturer's Statement
11
Concrete Pump Nomenclature
12
Identification Tag (ID Tag)
12
How to Order Missing Tags
13
Specifications
15
Concrete Pump Specifications
17
Optional Equipment
23
Safety
25
Safety Alert Symbols
27
Safety Manual
28
How to Order Additional Safety Manuals
28
Schwing Phone Numbers
28
Warning Labels (Decals)
28
Product Overview
31
Concrete Pump Circuit Overview
31
Twin-Circuit Switching Vs Single-Circuit
32
Safety Devices
34
Emergency Stop Buttons (E-Stop)
34
Dump Valve
34
Emergency Stop (E-Stop) Manifold
35
Hopper Grate Interlock Switch
35
Manual Bleed-Off Valve
36
Pressure Relief Valves
36
Safety Guards
36
Warning Horn
37
Machine Overview
38
Pumpkit Overview
39
S1/S2/S3 Control Valve
40
Accumulator / Accumulator Manifold
40
Waterbox
40
Hopper
41
Fuel Tanks
41
Power Pack
41
SCT (Schwing Control Technology)
42
HMI (Human Machine Interface)
43
Navigation Pane
43
LCD Screens
44
Start up Screen
44
Engine Status Screen
44
Warning Messages and Symbols
44
Warning Messages
45
E-Stop Warnings
45
General Warnings
45
Pump Status Screen
46
Menu Screen
46
Pump Codes Screen
46
Engine Codes Screen
47
PLC I/O Screen
47
Operator Keypad Screen
47
Radio Remote Screen
47
Cable Remote Screen
47
Options Screen
48
Oil Temperature Sensor Settings Screen
48
Greaser Settings Screen
48
Stroke Limit Settings Screen
49
Language Screen
49
Machine Options Screen
49
Operator Panel Keypad
50
Keypad Buttons
50
Cable Remote
53
Keypad Buttons
53
Radio Remote (Optional)
56
Radio Remote Buttons and Lights
57
Concrete Pump Error Codes
59
Pump Codes Screen
59
Input Error Codes
59
Output Error Codes
59
Error Cause
59
Operation
61
Preparing for the Job
63
Personal Protection
63
Pipeline and Clamps
63
Tools and Accessories
63
Tow Vehicle
64
Tow Vehicle Pre-Check
64
Stationary Pump Pre-Check
64
Attaching the Tow Hitch
65
Towing the Stationary Pump
66
Machine Loading/Unloading
67
Lifting with a Crane
67
Lifting with a Forklift
67
Loading on a Flatbed Trailer
67
Unit Setup
67
Selecting the Setup Location
67
Laying out the Pipeline
68
Machine Preparation
68
Starting the Machine
70
Checking the Machine
70
Shutting the Machine down
71
Lubricating Slurry
71
Lubricating the Pipeline
71
Controlling the Concrete Pump
74
Stroke Limiter
74
Cable Remote
74
Wireless Remote (Optional)
75
Safe Pairing of Transmitter to Receiver
75
Pumping the Job
77
Time Constraints
78
Cold Conditions
78
Delays
78
Keep the Water Box Full
78
Blockages
79
Cleanout
80
Clean the Waterbox
83
Preparing for Travel
83
External Cleaning
84
High Pressure Washer
84
Use of Cleaning Agents
84
Protecting New Paint
84
Special Pumping Situations
85
Quick Cleanout
85
Cold-Weather Pumping
85
Emergency Procedures
87
Emergency Override Button
87
Loss of Radio/Cable Remote
87
Optional Equipment
88
Hydraulic Outriggers
88
Hopper Vibrator
88
Auto Greaser
88
Maintenance
89
Hoses and Fittings
91
Torque Specifications
91
Welding Precautions
91
Adjusting Relief Valves
91
Removing Safety Devices
92
Lock out - Tag out Procedure
92
Replacing the Hydraulic Pump
92
Hydraulic Oils
93
General Information
93
Specific Information
93
Industrial" Gear Lubricant Codes
93
Vehicle Gear Box Oil Codes
93
Hydraulic Oil Recommendations
94
Biodegradable Hydraulic Oils
94
Filtration
95
General Information
95
Specific Information
95
Bypass Check Valve
96
Scheduled Maintenance
97
Maintenance Chart
97
Daily Maintenance
98
Weekly Maintenance
101
Monthly Maintenance
103
Semi-Annual Maintenance
104
Annual Maintenance
105
Change Hydraulic Oil for Age Reasons
105
Unscheduled Maintenance
105
Changing Rams
105
Ram Change Mode
105
Remove the Old Rams
106
Install the New Rams
108
Changing the Material Cylinders
110
Accumulator Charging Procedure
110
Setting Main Relief / Pressure Cut off
113
Setting the Soft Switch Relief Pressure
114
Set Accumulator Pressure Cut-Off
115
Set the Agitator Pressure
115
Appendix
117
Hydraulic Oil Viscosity Chart
119
Torque Specifications for Metric Bolts
120
Torque Chart
121
Dacromet/Geomet 500 Coating
121
Torque Chart
122
Black and Silver Chromated
122
Recommended Emergency Hose Kit
123
Fitting Wrench Sizes
123
Straight Fittings
123
Banjo Fittings
124
End Cap Separate from Stem
124
End Cap Part of Stem
124
Weld-On Ends / Coupling Comparison
125
Minimum Pipe Wall Thickness
126
Single Wall
126
Minimum Pipe Wall Thickness
127
Twin Wall
127
Output Charts
128
Using a Nomograph
134
The Quadrants
136
Glossary of Terms
141
Additional Reading Material
145
Alphabetical Index
147
Short Instructions
151
Preparation
153
Starting the Machine
153
Checking the Machine
154
Shutting the Machine down
154
Controlling the Concrete Pump
155
Stroke Limiter
155
Cable Remote
155
Cable Remote Functions
156
Radio Remote (Optional)
156
Radio Remote Functions
157
Emergency Procedures
158
Emergency Override Button
158
Loss of Radio/Cable Remote
158

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Schwing SP 1000 Operation Manual (158 pages)

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