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schmalz JumboPicker-Flex Manuals
Manuals and User Guides for schmalz JumboPicker-Flex. We have
1
schmalz JumboPicker-Flex manual available for free PDF download: Operating And Maintenance Instructions Manual
schmalz JumboPicker-Flex Operating And Maintenance Instructions Manual (71 pages)
Brand:
schmalz
| Category:
Lifting Systems
| Size: 4 MB
Table of Contents
Table of Contents
3
1 Safety Instructions
6
Classification of Safety Instructions
6
Warnings
7
Mandatory Symbols
7
Regulations in These Instructions
8
Fundamental Safety Instructions
8
Intended Use
9
Obligations of the Manufacturer of the Finished Unit
10
Requirements and Instructions for Installation, Maintenance and Operating Staff
10
Requirements for the Location of Use
11
Danger Zone Definition
12
Emissions
14
Personal Protective Equipment
14
2 Product Description
15
Components of the Vacuum Tube Lifter Jumbopicker-Flex
15
Description of Operation
15
Controls
16
Button Assembly
16
Tube Lifter Operator Handle
16
Lift Tube
16
Rotary Union
16
Load Suspension Devices / Suction Cups
17
Vacuum Generation
17
Vacuum Generator
17
Dust Filter (STF)
17
Safety Features
17
Vacuum Limiting Valve
17
Sensors
17
Non-Return Valve
18
Type Plate
19
Optional Accessories
19
Warning Light
19
Scissor Arm Brake
19
3 Technical Data
20
Jumbopicker-Flex
20
Dimensions
21
4 Delivery, Packaging and Transport
22
Delivery
22
Items Included in Delivery
22
Check for Completeness
22
Report Damage
22
Packaging
22
Handling the System
24
Transporting the Finished Unit
24
5 Installation
26
Tool List
26
Tightening Torques
26
Mounting on the Industrial Truck
26
Basic Notes
26
Work Steps
27
Installation Instructions
28
Attaching the Tube Lifter
30
Setting the Hovering Position
30
Before Initial Start of Operations
31
6 Operation
32
Checks before Starting Work
32
Safety Instructions for Operation
32
Misuse
34
What to Do in an Emergency
34
Integrated Quick-Change Adapter - Replacing the Suction Cups
35
Special Case: Mechanical Grippers
36
Switching on and off
36
Starting up the Industrial Truck with the Tube Lifter Attached
36
Releasing the Vacuum Tube Lifter from the Parked Position
37
Handling Loads
38
Lifting Loads
38
Lowering and Setting down Loads
39
Picking up Vertically and Depositing Horizontally
39
Guiding Loads
40
Continuous Rotatability
40
Parking the Vacuum Tube Lifter
41
Release Signals for the Industrial Truck
42
Conditions for Fast Travel with Industrial Truck at
42
Controlling from the Driver's
42
Cab
42
Conditions for Controlling the Industrial Truck While Walking Alongside
43
Raising and Lowering the Fork Arms
44
7 Storing the Tube Lifter
45
8 Troubleshooting
46
Faults in the Industrial Truck
46
Faults in the Scissor Arm or Tube Lifter
46
9 Maintenance
48
General Notes
48
Spare Parts
48
Checking Safety Features
49
Service Table
51
Cleaning
52
Removing the Covers
52
Vacuum Pump
53
Filter
53
Filter in the Vacuum Pump
53
Filter in Suction Cup
53
Scissor Arm Brake
53
Expert Approval
54
10 Decommissioning and Disposal
55
Dismantling
55
Disposal
55
Appendix
56
Design Drawings and Bill of Material
56
Bill of Material Layout Drawing 11.05.05.00064
59
Bill of Material Mechanical Locking System Art. Code 11.05.05.00009
62
Bill of Material Storage Rack Jumbo Art. Code 11.05.05.00050
62
Bill of Material Push Button Unit Art. Code 11.05.05.00036
63
Bill of Material Mounting Set Art. Code 11.05.05.00037
64
Brake 11.05.05.00054
65
Drawing Basic Frame 11.05.05.0057
66
Drawing Jumboflex 11.05.05.0025
67
Approved Grippers and Their Areas of Application
68
EC Declaration of Incorporation
69
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