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Sanmotion R 3E S
Sanyo Denki Sanmotion R 3E S Manuals
Manuals and User Guides for Sanyo Denki Sanmotion R 3E S. We have
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Sanyo Denki Sanmotion R 3E S manual available for free PDF download: Instruction Manual
Sanyo Denki Sanmotion R 3E S Instruction Manual (514 pages)
AC Servo Systems, Analog / Pulse Input Type, For Rotary Motor
Brand:
Sanyo Denki
| Category:
Controller
| Size: 9 MB
Table of Contents
2 Specifications
47
Table of Contents
47
Servo Motor
48
General Specifications
48
Exterior Dimensions/ Specifications/ Mass
48
Mechanical Specifications/ Mechanical Strength/ Working Accuracy
48
Oil Seal Type
49
Holding Brake
50
Degree of Decrease Rating for R2AA Motor, with Oil Seal and Brake
52
Motor Encoder
53
Absolute Encoder
53
Incremental Encoder Specifications
54
Battery Specification
54
Servo Amplifier
55
General Specifications
55
Input Command, Position Signal Output, General Input, General Output
56
Torque Limit Input
57
Power Supply, Calorific Value
58
Main Circuit Power Supply Capacity, Control Power Supply Capacity
58
Inrush Current, Leakage Current
60
Calorific Value
61
Operation Pattern
63
Time of Acceleration and Deceleration, Permitted Repetition, Loading Precaution
63
Position Signal Output
66
Positions Signals by Serial Signals
66
Binary Code Output Format and Transfer Period
67
ASCII Decimal Code Output Format and Transfer Period
68
Position Signal Output from Pulse Signal
69
Specifications for Analog Monitor
70
Monitor for Velocity, Torque, and Position Deviation
71
Specifications for Dynamic Brake
72
Allowable Frequency, Instantaneous Tolerance, Decreasing the Rotation Angle of the Dynamic Brake
72
Regeneration Process
75
Minimum Values of Built-In/ External Regenerative Resistor
75
Allowable Regenerative Power
75
3 Installation
77
Servo Amplifier
78
Precautions
78
Unpacking
79
Mounting Direction and Location
80
Arrangement Within the Cabinet
80
Servo Motor
81
Precautions
81
Unpacking
81
Installation
81
Mounting Method
82
Waterproofing and Dust Proofing
82
Protective Cover Installation
83
Gear Installation and Integration with the Target Machinery
83
Allowable Bearing Load
85
Cable Installation Considerations
87
4 Wiring
89
Wiring for the Terminal of High Voltage and Grounding
90
Part Name and Function
90
Wire
90
Wire Size - Allowable Current
91
Recommended Wire Size
92
Wiring for Servo Motor
94
Example of Wiring
97
Crimping of Wires
101
High Voltage Circuit Terminal; Tightening Torque
101
Wiring with Host Unit
102
CN1 Signal Name and Pin Number (Wiring with Host Unit)
102
CN1 Pin Assignment
104
Signal Name and Its Function
104
Terminal Connection Circuit
105
Wiring for Motor Encoder
116
EN1, EN2 Signal Names and Its Pin Numbers
116
EN1, EN2 Pin Assignment
118
Connector Model Number for Motor Encoder
119
Recommended Encoder Cable Specification
120
Encoder Cable Length
120
Peripheral Equipments
121
Power Supply Capacity and Peripherals List
121
5 Operation
123
Basic Setting of the System
125
System Parameters
128
Servo Motor Setting
131
Motor Encoder Setting
134
Main Circuit Power Setting
138
Regenerative Resistor Setting
138
Control Method Selection
139
Test Operation
141
Check of Installation and Wiring
141
Check of Operation
141
Check of I/O Signal
142
Check of Device Operation
144
Servo Amplifier Status Display
145
Normal Display
145
Alarm Display
145
Operation Sequence
146
The Operation Sequence with Factory Setting from "Turn Power On" to "Turn Power off
146
Stop Sequence at Alarm
148
Sequence of Alarm Reset
150
Sequence When Power Is Turned off During Operation (During Servo ON)
151
Monitor Function
152
Monitor List
152
Descriptions of each Monitor
153
Analog Monitor and Digital Monitor
161
Setting Parameters
164
Parameters List
164
Parameter Functions
175
6 Servo Tuning
267
Servo Tuning Functions and Basic Adjustment Procedure
268
Servo Tuning Functions
268
Tuning Method Selection Procedure
270
Adaptive Notch Filter Function
271
Auto-Tuning Function
272
Selection of Tuning Method
272
Automatically Adjusted Parameters in Auto-Tuning
277
Adjustable Main Parameters During Auto-Tuning
279
Unavailable Functions During Auto-Tuning
280
Auto-Tuning Characteristic Selection
281
Adjustment Method for Auto-Tuning
282
Monitoring Servo Gain Adjustment Parameters
282
Manual Tuning Method Using Auto-Tuning Results
283
Manual Tuning Function
284
Servo System Configuration and Servo Adjustment Parameters
284
Basic Manual Tuning Method for Velocity Control
286
Basic Manual Tuning Method for Position Control
286
The Function of Making Servo Gain Higher
287
Velocity Loop Phase Lead Compensation
287
Position Loop Phase Lead Compensation
288
Torque Feed Forward Compensation
289
Model Following Control Function
291
Manual Tuning Method for Model Following Control
291
Switching of the Feedback Control and the Model-Following (Vibration Suppression) Control
292
Model Velocity Feed Forward Differential Compensation
293
Auto Notch Filter Tuning Function
294
Vibration Suppression Function
296
Model Following Vibration Suppression Control
296
Auto FF Vibration Suppression Frequency Tuning
299
FF Vibration Suppression Control
300
CP Vibration Suppression Control
302
Minor Vibration Suppression
303
Disturbance Impact Suppression Function
304
High Order Integral Control
304
Disturbance Observer Function
305
Stick-Slip Behavior Compensation Function
306
7 Digital Operator
307
Digital Operator Names and Functions
308
Modes
308
Changing Modes
308
Mode Contents
309
Setting and Display Range
311
Status Display Mode
313
Over-Travel Status Display
313
Status Display of Warning
314
Alarm Code and Servo Amplifier Status Code When Alarm Occurs
315
Alarm Reset When Alarm Activated
315
How to Check the Software Version of Servo Amplifier
315
How to Check the Servo Amplifier Information 1 to 3
316
How to Set Pass Ward
317
How to Cancel Password
318
Editing Parameters
319
Basic Parameters, Editing System Parameters
319
Editing General Parameters
320
How to Tune Automatic Notch Frequency
322
Auto FF Vibration Suppression Frequency Tuning
323
Offset Adjustment of Velocity/ Torque Command
324
Offset Adjustment of Analog Torque Compensation Command
325
Velocity-Controlled JOG Operation
326
Automatic Tuning Result Writing
327
Encoder Clear
327
Motor Origin Search
328
Alarm History Display
329
How to Clear Alarm History
330
Monitor Display
330
Fixed Monitor Display
331
Motor Code-Setting of Servo Motor Used
331
8 Maintenance
333
Trouble Shooting
334
List of Warning and Alarm
337
Warning List
337
Alarm List
338
Trouble Shooting When Alarm Activated
343
Alarm Display
343
Corrective Action for Alarm
343
Correspondence Table for Endat Error Message and Alarm Code
374
Encoder Clear and Alarm Reset
375
Inspection
376
Service Parts
377
The Parts Requiring Inspection
377
Replacing Battery for Motor Encoder
379
9 Dedicated Function
381
Full-Closed System
382
Illustration of System Components
382
Internal Block Diagram
383
Combination Encoder
384
Wiring
385
Signal Names and Its Pin Numbers for External Encoder (EN2)
385
EN2 Pin Assignment
386
Basic Setting of Full-Closed System
387
Specification Confirmation
387
System Parameter Setting
388
Full-Closed Encoder Selection
389
Feedback Pulse Setting
390
Rotation Direction Setting for Servo Motor
394
Encoder Output Pulse Signal Setting
395
Dual Position Feedback Compensation Setting
396
Alarm Detection Setting
397
External Encoder Signal Output Waiting Function Setting
398
Precautions
399
Power Supply for External Encoder
399
External Encoder Operation
399
Tandem Operation
400
Illustration of System Components
400
Internal Block Diagram
402
Wiring
403
Setting for the Tandem Operation Function
403
How to Use
405
Error Detection
406
Precaution
407
10 Safe-Torque-Off (Sto) Function
409
Safe-Torque-Off Function
410
Outline
411
Standards Conformity
412
Risk Assessment
412
Residual Risk
412
Delay Circuit
413
Illustration of System Configuration
410
Wiring
414
CN4 Connector Layout
414
Example of Wiring
415
Safety Input-Off Shot Pulse for Safety Device Self-Diagnosis
417
Safe-Torque-Off Operation
418
Safe-Torque-Off State
418
Restoration from Safe-Torque-Off State
419
Safe-Torque-Off During Servo Motor Running
420
Safe-Torque-Off During Servo Motor Stoppage
423
Deviation Clear
424
Safety Input Signal Failure Detection
424
Error Detection Monitor (EDM)
425
Specifications
425
Connection Example
425
Error Detection Method
426
Verification Test
427
Preparation
427
Confirmation Procedure
427
Acceptance Criteria
427
Safety Precautions
428
11 Selection
429
Servo Motor Sizing
430
Flowchart of Servo Motor Sizing
430
Make an Operation Pattern
431
Calculate Motor Shaft Conversion Load Moment of Inertia (J )
431
Calculate Motor Shaft Conversion Load Torque (T )
432
Calculate Acceleration Torque (T )
434
Calculate Deceleration Torque (T )
434
Calculate Effective Torque (Trms)
434
Judgment Condition
434
Selection of Regenerative Resistor
435
How to Find "Regeneration Effective Power (PM)" of the Horizontal Axis Drive by a Formula
435
How to Find "Regeneration Effective Power (PM)" of the Vertical Axis Drive by a Formula
436
Selection of Regenerative Resistor
437
Selection of External Regenerative Resistor
438
Specification of External Regenerative Resistor
439
Connection of Regenerative Resistor
440
Thermostat Connection of External Regenerative Resistor
441
Protection Function of Regenerative Resistor
441
Confirmation Method of Regeneration Power PM in Actual Operation
442
Precautions for External Regenerative Resistor Use
443
12 Appendix
445
Standards Conformity
447
Appendix
448
Connection and Installation
448
Over-Voltage Category,Protection Grade,Pollution Level
448
UL File Number
448
Conformity Verification Test
449
EMC Installation Requirements
450
Precautions for Noise Filter Connection
451
Servo Motor Dimensions
452
R1 Motor, Flange Size 100Mm
452
R1 Motor, Flange Size 130Mm
453
R1 Motor, Flange Size 180Mm
453
R2 Motor, Flange Size 40Mm, 60Mm, 80Mm, 86Mm, 100Mm
454
R2 Motor, Flange Size 130Mm 0.5Kw to 1.8Kw
456
R2 Motor, Flange Size 130Mm 2Kw
456
R2 Motor, Flange Size 180Mm 3.5Kw to 7.5Kw
457
R2 Motor, Flange Size 180Mm 11Kw
458
R2 Motor, Flange Size 220Mm 5Kw
458
R2 Motor, Flange Size 220Mm 7Kw to 15Kw
459
R5 Motor, Flange Size 60Mm,80Mm
460
Servo Motor Data Sheet
461
Characteristics Table
461
Velocity-Torque Characteristics
467
Overload Characteristics
474
Servo Amplifier Dimensions
481
Rs3□03A□□L
481
Rs3A05A□□L
481
Rs3A07A□□L
482
Rs3A10A□□A
482
Rs3A15A□□A
483
Rs3A30A□□L
483
Optional Parts
484
Connectors of Servo Amplifier
484
Battery Backup Absolute Encoder (Encoder Code: P) Related Items
492
Analog Monitor Related Item
492
Communication Cable of Tandem Operation between Amplifiers
493
Junction Cable for Servo Motor
493
Servo Motor Powe Cable
495
External Regenerative Resistor
501
Optional Parts Dimensions
503
Monitor Box Outline Drawing
507
Dedicated Cable Outline Drawing
507
Outline Drawing of USB Communication Cable
508
Outline Drawing of Communication Cable of Tandem Operation between Amplifiers
508
Outline Drawing of Regenerative Resistor
509
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