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Sakai SV414 Drum Soil Roller Manuals
Manuals and User Guides for Sakai SV414 Drum Soil Roller. We have
1
Sakai SV414 Drum Soil Roller manual available for free PDF download: Shop Manual
Sakai SV414 Shop Manual (294 pages)
Brand:
Sakai
| Category:
Construction Equipment
| Size: 43 MB
Table of Contents
Table of Contents
5
Safety
13
General Safety
15
Understanding the Safety Symbols and Words
15
General
15
Qualifications of Operators and Maintenance Personnel
16
Safety Practices and Policies
16
Pre Start Inspection
17
Safety Instructions
17
Operating
18
Starting
18
Stopping
18
Maintenance
19
Transporting the Machine
21
Specifications
23
Specification Data
26
Sv414D
27
Sv414T
28
Sv414Tf
30
Common Specifications
32
Table of Standard Values
33
Engine
33
Propulsion
33
Hydraulic System
33
Steering
34
Brakes
34
Capacities
34
Fuel and Lubricants Specification
35
Rating
35
Recommended Lubricants
35
Tightening Torque Chart
36
Engine and Controls
37
Engine
39
Engine Mount
39
Fuel System
40
Control System
42
Forward-Reverse Control
42
Pump Mount
43
Installation of Pump
44
Hydraulic Systems
45
System Circuit Diagram
48
Graphic Symbols for Hydraulic Circuits
48
Hydraulic Circuit Diagram
51
Propulsion Hydraulic System
53
Propulsion Hydraulic Piping
53
Propulsion Hydraulic Piping (F)
53
Propulsion Hydraulic Piping (R)
55
Hydraulic Component Specifications
58
Hydraulic Pump ASSY (Propulsion + Vibrator + Steering • Charge)
58
Propulsion Hydraulic Motor (F)
60
Gear Box
62
Propulsion Hydraulic Motor (R)
64
Speed Change Solenoid Valve (F)
67
Block (1)
68
Block (2)
69
Description and Operation of Propulsion System
71
Vibrator Hydraulic Piping
75
Vibrator Hydraulic System
75
Hydraulic Component Specifications
77
Vibrator Hydraulic Motor
77
Description and Operation of Vibrator System
79
Steering System
81
Steering Hydraulic Piping
81
Steering Wheel
83
Hydraulic Component Specifications
84
Orbitrol
84
Description and Operation of Steering System
87
Structure and Operation of Orbitrol
88
Electrical System
93
PRECAUTIONS for Work
95
Wire Numbers, Wire Sizes, Wire Colors and Connectors Shown in Electrical Circuit Diagram, Wiring Harness Layout and Wiring Harnesses
95
Electrical Equipment Installation
96
System Circuit Diagram
97
Electrical Circuit Diagram
97
Electrical Components
99
Wiring Harness Layout (1)
99
Wiring Harness Layout (2)
99
Frame Harness(1)
99
Frame Harness (2)
102
Panel Harness
102
Fuse・Relay Box Assembly
108
Battery Relay Harness
110
Stater Switch Harness
112
Control Switch Harness
113
Throttle Switch Harness
114
Vibration Switch Harness
115
Control Harness
116
F-R Lever Vibration Switch Harness
117
Speed Change Solenoid Harness
118
Vibrator Solenoid Harness
119
Diagnostic Switch Harness
120
Hydraulic Oil Filter Harness
121
Engine Harness
122
Backup Buzzer Harness
123
Electrical Component Specifications
124
Fuse Box
124
Combination Meter
125
Vibratory Drum • Rear Axle
127
Precautions for Disassembly and Reassembly
129
Vibratory Drum
131
Removal and Installation of Vibratory Drum
131
Removal of Vibratory Drum
131
Installation of Vibratory Drum
134
Vibratory Drum Assy
137
Disassembly and Reassembly of Vibratory Drum
137
Disassembly of Vibratory Drum
137
Reassembly of Vibratory Drum
148
Rear Axle
167
Rear Axle ASSY
167
Rear Axle Lubrication
169
Rear Axle Structure
170
Center Housing
170
Differential
171
Hub Reduction Gear
172
Brake
175
Brake Pedal
177
Brake Hydraulic Piping
179
Brake System
181
Description and Operation of Brake Circuit
181
Hydraulic Component Specifications
182
Parking Brake Solenoid Valve
182
Servo Bypass Solenoid Valve
183
Inspection and Adjustment
185
Safety Precautions for Inspection and Adjustment
187
Preparation for Inspection and Adjustment
187
Precautions for Inspection and Adjustment
187
Warm-Up
187
Inspection and Adjustment of Engine Related Items
187
Measurement and Adjustment of Propulsion Circuit Pressure
188
Measurement
188
Adjustment
189
Measurement and Adjustment of Propulsion Charge Circuit
190
Pressure
191
Measurement
191
Adjustment
192
Measurement of Propulsion Servo Circuit Pressure
193
Measurement
193
MEASUREMENT of MACHINE High/Low SPEED CHANGE CIRCUIT PRESSURE
194
Measurement of Propulsion Motor (F)
194
Measurement of Propulsion Motor (R)
195
Measurement of Parking Brake Release Pressure
196
Measurement
196
Measurement and Inspection of Vibrator Circuit Pressure
197
Measurement
197
Inspection
198
Measurement and Adjustment of Vibrator Charge Circuit
199
Pressure
200
Measurement
200
Adjustment
201
MEASUREMENT of VIBRATOR High/Low CHANGE CIRCUIT PRESSURE
202
Measurement
202
Measurement and Inspection of Steering Circuit Pressure
203
Measurement
203
Inspection
204
Measurement of Propulsion Pump Case Pressure
205
Measurement
205
Measurement of Propulsion Motor Case Pressure
206
Measurement of Propulsion Motor (F)
206
Measurement of Propulsion Motor (R)
207
Measurement of Vibrator Motor Case Pressure
208
Measurement
208
Adjustment of F-R Lever Linkage
209
Adjustment
209
Brake Adjustment
210
Manually Releasing the Brake
210
Adjustment after Manual Release of Brake
211
Troubleshooting
213
Safety Precautions for Troubleshooting
215
Important Information for Troubleshooting
215
Before Starting
216
Electrical System Troubleshooting
217
When Performing Electrical System Fault Diagnosis
217
Precautions to Take During Electrical Circuit Fault Diagnosis
217
Inspection Procedures Using a Tester
218
Inspection of Electrical System
223
Fault Codes
225
Fault Code List
225
Engine
237
Engine will Not Start (Starter Motor Does Not Run) 1/3
237
Engine will Not Start (Starter Motor Does Not Run) 2/3
239
Engine will Not Start (Starter Motor Does Not Run) 3/3
241
No Charging
243
Grid Heater Dose Not Work
243
Starter Motor Runs Even When F-R Lever Is Not at "N
245
Engine Speed Cannot be Switched
245
Propulsion
247
Machine Moves Neither Forward nor Backward 1/2
247
Machine Moves Neither Forward nor Backward 2/2
249
Machine Speed Cannot be Changed
251
Travel Mode Cannot be Changed 1/2
253
Travel Mode Cannot be Changed 2/2
255
Brake Cannot be Released 1/2
257
Brake Cannot be Released 2/2
259
Brake Does Not Work
261
Vibration
263
No Vibration Occurs
263
Amplitude Does Not Change (Remains Either Low or High)
265
Vibration Mode Cannot be Switched
267
Lighting
269
Illumination of Combination Meter Does Not Light
269
Combination Meter Warning Lamp or Indicator Lamp Is Abnormal
271
Hour Meter Is Abnormal
273
Fuel Meter Is Abnormal
273
Hydraulic Oil Filter Warning Lamp Remains on
275
Vibration Indicator Lamp Does Not Light
277
Parking Brake Indicator Lamp Does Not Light
279
Horn Does Not Sound
281
Backup Buzzer Does Not Sound
281
Hydraulic System Troubleshooting
282
When Performing Hydraulic System Troubleshooting
282
Propulsion System
283
Machine Moves Neither Forward nor Backward 1/2
283
Machine Moves Neither Forward nor Backward 2/2
284
Machine Moves in One Direction Only (Forward or Backward)
284
Slow Machine Speed or Small Drive Force 1/2
284
Slow Machine Speed or Small Drive Force 2/2
285
Machine Speed Cannot be Switched
285
Machine Does Not Stop Completely with F-R Lever in "N
285
Propulsion System Is Overheating
286
Abnormal Noise from Propulsion System
286
Vibrator System
287
No Vibration
287
Vibrator Frequency Is too Low
288
Amplitude Does Not Switch between High and Low
288
Vibrator Does Not Stop
289
Vibrator System Is Overheating
289
Abnormal Noise from Vibrator System
289
Steering System
290
Steering Wheel Is Hard to Turn
290
Steering Response Is Slow
290
Steering Wheel Backlash or Play Is Large
291
Steering System Is Overheating
291
Abnormal Noise from Steering System
291
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