Saab 9000 Manuals

Manuals and User Guides for Saab 9000. We have 5 Saab 9000 manuals available for free PDF download: Service Manual

Saab 9000 Service Manual (268 pages)

Brand: Saab | Category: Automobile | Size: 47 MB

Contents
2
Units
3
Conversion Factors
3
Technical Data
4
General Data
4
Block and Cylinder Head
5
Cylinder Bores
5
Tightening Torques
6
Tightening Sequence
6
Pistons
6
Piston Dimensions
6
Piston Diameter
7
Classification of Pistons and Cylinder Bores
7
Piston Sizes
7
Gudgeon Pins
8
Connecting Rods
8
Crankshaft
9
Valve Gear
10
Valve Guides
10
Valve Springs
11
Cam Followers
11
Camshafts
12
Cam Lift at Zero Valve Clearance
12
Valve Timing
12
Balance Shafts
13
Drive Belt Tension
15
Lubricating System
16
Engine Performance Graph
17
Oil Pressures
17
Special Tools
19
Technical Description
25
Engine
25
Table of Contents
25
Engine
26
Engine Mountings
27
Cylinder Head
29
Cylinder Block
30
Crankshaft Assembly
31
Pistons
31
Connecting Rods
31
Timing Cove and End Plate
32
Engine Vibration
33
Gas Forces and Inertia Forces
34
Effect of Inertia Forces
35
Balance-Shaft Drive
37
Balance-Shaft Assembly
38
Chain Tensioner and Guides
39
Camshaft Drive
41
Camshaft Assembly
41
Lubricating System
42
Oil Sump
44
Oil Filter
44
Drive for Auxiliaries
45
Inlet Manifold
46
Induction System
47
Air Intake Silencer
47
Fuel Pump and Fuel Tank
48
Pulsator
50
Saab DI System
50
Air Mass Meter with Greater Measuring Precision
52
Improved AIC
52
Electronically Controlled EGR
53
Description of Operation
54
On Acceleration
54
Fault Indication and Storage of Fault Data
55
EGR System Components
56
Modulating Valve with Vacuum Regulator
56
Vacuum Regulator
57
Vacuum Tank
57
Non-Return Valve
57
EGR Valve
58
Temperature Sensor
58
Power Train
59
Right Front Bracket and Mounting
87
Replacing Balance-Shaft Rear-Bearing Shells
106
Pistons, Connecting Rods and Cylinder Bores
145
Matching the Pistons to the Bores
146
To Fit the Pistons in the Cylinders
150
To Dismantle the Valve Gear
152
Reassembling the Valve Gear
153
Valve-Gear Timing
154
Replacing Valve Seals
155
Replacing the Valve Seals
156
Hydraulic Cam Followers
164
Noisy Valve Operation
165
Checking the Valve Clearance
166
Timing Chain
167
Timing Cover
167
Checking Crankshaft Tolerances
187
Checking Bearing Clearances
188
Main Bearings
188
Big-End Bearings
189
Selecting Bearing Shells for Main and Big-End Bearings
190
Standard Size
190
Checking Crankpin out of Round
191
Fitting the Pistons and Connecting Rods
191
Checking Main and Big End Bearings
193
Replacing the Crankshaft Seal
195
Drive Belt for Auxiliaries
196
Crankshaft Pulley
200
Oil Pump
202
Sump
203
Oil Filter Adaptor
208
Intake Air Silencer
209
Fuel Tank
210
Fuel Pump
210
LH 2.4.1 Fuel Injection System, Diagnostics
216
Self-Diagnosis Blink Codes
217
Before Starting Diagnosis Work
218
Is the Fault in the LH System?
219
Using ISAT for Fault Diagnosis
219
Fault Diagnosis
219
Connecting Test Probes to the ECU Connector
221
Checking the Wiring
222
How ISAT Displays the Results
222
ISAT Error Codes
224
ISAT Input Command Codes
225
ISAT Fault-Diagnosis Chart
226
Component Replacement
232
Throttle-Position Sensor
232
Fuel Pressure Regulator
233
Inlet Manifold, Throttle Housing and Fuel Injection Rail
234
Throttle Housing
241
Fuel Injection Rail and Injectors
246
Exhaust Emission Control
252
Alternator
255
Starter Motor
258
Ignition System
260
Crankshaft Sensor
260
Overview of LH 2.4.1 Functions
262
DI System with Tachometer and TSI Socket
263
Transmission
264
Clutch Housing
264
Torque Converter Housing
264
Automatic Transmission
264
Alphabetical Section Guide
265

Saab 9000 Service Manual (331 pages)

2:7 Engine management system Trionic OBD II

Brand: Saab | Category: Automobile | Size: 96 MB

Saab 9000 Service Manual (310 pages)

2:3 LH Fuel injection system

Brand: Saab | Category: Automobile Accessories | Size: 56 MB

Section 1

5
- Table of Contents
  5
- Coolant Temperature Sensor
  5
- Auxiliary Air Valve M1985
  5
- IAC Valve M1986
  6
- Full-Load Enrichment
  6
- Fuel Pump
  7
- Fuel Tank
  7
- CO Idling
  7
- Pulse Ratio, Closed Loop LH 2.2
  8
- Mass Air Flow Sensor
  8
- Oxygen Sensor
  9
- Injectors
  9
- Summary of LH Components
  10
- Fuel Pressure Regulator
  13
- EV AP Canister Purge Valve
  13
- Pressure Switch
  13
- Tightening Torques
  14
Section 2

19
- LH System, General
  20
- Location of Components
  25
- Sensors
  26
- Principle of Operation, All Systems
  27
  - General
    33
- Mass Air Flow Sensor
  34
  - Description
    34
  - Burn-Off
    36
- Control Module
  37
- Temperature Sensor
  39
- Oxygen Sensor
  40
- Throttle Position Switch
  41
- Throttle Position Sensor
  42
- Auxiliary Air Valve
  43
- Idle Air Control Valve, LH 2.2 (IAC Valve)
  44
- Idle Air Control Valve, LH 2.4, 2.4.1 and 2.4.2 (IAC-Valve)
  45
- EVAP Canister Purge Valve
  47
- Cold Starting Valve 9000I, Cat. (LH 2.4)
  48
- Warming up the Engine
  50
- Safety Factors
  51
- Limp Home Driving Conditions
  52
- PRE-Ignition Enrichment
  53
- Fuel Shut-Off
  54
- Electronic EGA System
  55

Saab 9000 Service Manual (51 pages)

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