RotorWay RI 600N Manuals

Manuals and User Guides for RotorWay RI 600N. We have 1 RotorWay RI 600N manual available for free PDF download: Operation And Maintenance Manual

RotorWay RI 600N Operation And Maintenance Manual (74 pages)

Helicopter Engines

Brand: RotorWay | Category: Engine | Size: 1 MB

Table of Contents
5
SECTION 1: General Service Information
8
RI600 Engine Specifications
8
Torque Requirements
8
Oil Requirements and Specifications
9
Grease Requirements and Specifications for the Main Drive Pulley
9
Fuel Requirements and Fuel Consumption
10
FADEC System Specifications
10
Cooling System Specifications and Limits
10
Component Specifications and Wear Limits
11
Cylinder Head Torque Specifications
12
SECTION 2: Individual System Procedures
13
Introduction
13
Fuel System
13
Fuel Requirements
14
Preparation
14
Component Service
17
A) Injectors
17
B) Air and Water Temperature Sensors
17
C) Barometric and Manifold Pressure Sensors
18
D) Primary and Secondary Throttle Position Sensors
18
E) Throttle Shaft Assembly
19
F) Air Filter
20
G) Fuel Pump
20
H) Fuel Filter
20
I) Fuel Shut-Off Valve/Filter Assembly
20
J) Engine Control Unit
21
K) Secondary Engine Control Unit
21
L) Fuel Pump Inertia Switches
21
M) Engine Coolant Temperature (ECT) Sensor, and Intake Air Temperature (IAT) Sensor
21
N) Manifold Absolute Pressure (MAP) Sensor
22
O) Throttle Position (TP) Sensor
22
P) Knock Sensor
22
Diagnostics
22
A) Introduction
22
B) FADEC Power Supply
22
C) Secondary System Operation
23
D) Wiring and Connector/Plug Faults
23
E) Fuel Pressure Irregularities
23
F) FADEC Wiring Harness
24
G) FADEC Harness Wiring Guide
26
Cooling System
32
Coolant Requirements
32
Preparation
33
Filling the System, Removing Air and Priming the Water Pump
33
Oil System
34
Preparation and Priming
34
Oil Pressure Adjustment
35
Ignition System
36
Introduction
36
Preparation
36
Installation Drawing
38
Component Service
39
A) Ignition Sensors
39
B) Ignition Modules
39
C) Spark Plug Wires
39
D) Spark Plugs
40
Diagnostics
40
A) Engine will Not Start - Signs of Combustion Are Evident, (such as Backfire or Sputter)
40
B) ENGINE will NOT START - Signs of Spark Are Evident, (such as Backfire or Sputter)
41
C) ENGINE RUNS on ONE SYSTEM ONLY
42
Ignition Timing
43
Valve Train
43
Valve Cover Removal and Installation
43
Valve Train Inspection
43
A) 25 Hour Valve Train Inspections
43
B) Lash Cap, Rocker and Pushrod
44
C) Camshaft Lift Inspection
45
Valve Lash Adjustment
45
Main Drive Pulley
48
Removal
48
Installation
48
Bearing Replacement
49
SECTION 3: Start-Up and Initial Run-In Procedures
51
Introduction
51
First Start Outline Summary
51
Maintenance Requirements
52
First Hour Service
52
First Five Hour Service
53
First Ten Hour Service
53
First 25 Hour Service
53
SECTION 4: Inspection and Maintenance Schedule
54
Introduction
54
25 Hour Service
54
50 Hour Service
55
500 Hour Service
56
SECTION 5: Drawings and Parts Lists
57
Rotating Parts Assembly
57
Main Drive Pulley Assembly
59
Crankcase Assembly
60
Lower Cover Assembly
61
Water Jacket Assembly
63
Cylinder Head Assembly
64
Plenum and Manifold Assembly
66
Fuel Shut-Off Valve / Filter Assembly
68
Electrical System
69
Oil System
70
Gaskets and O-Rings
71
Altitude Compensation Induction System
72
SECTION 6: Hourly Service Chart
74

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RotorWay RI 600N Operation And Maintenance Manual (74 pages)

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