RotorWay RH600 Series Manuals

Manuals and User Guides for RotorWay RH600 Series. We have 1 RotorWay RH600 Series manual available for free PDF download: Manual

RotorWay RH600 Series Manual (70 pages)

HELICOPTER ENGINE

Brand: RotorWay | Category: Engine | Size: 2 MB

Table of Contents
4
SECTION 1: General Service Information
7
Torque Requirements
7
Oil Requirements and Specifications
8
Grease Requirements and Specifications for the Main Drive Pulley
8
Fuel Requirements and Fuel Consumption
9
FADEC System Specifications
9
Cooling System Specifications and Limits
9
Component Specifications and Wear Limits
10
Cylinder Head Torque Specifications
11
SECTION 2: Individual System Procedures
13
Introduction
13
Fuel Requirements
14
Preparation
14
Component Service
17
Injectors
17
Air and Water Temperature Sensors
17
Barometric and Manifold Pressure Sensors
18
Primary and Secondary Throttle Position Sensors
18
Throttle Shaft Assembly
19
Air Filter
20
Fuel Pump
20
Fuel Filter
20
Fuel Shut-Off Valve/Filter Assembly
20
Engine Control Unit
21
Secondary Engine Control Unit
21
Fuel Pump Inertia Switches
21
Engine Coolant Temperature (ECT) Sensor, and Intake Air Temperature (IAT) Sensor
21
Manifold Absolute Pressure (MAP) Sensor
21
Throttle Position (TP) Sensor
22
Knock Sensor
22
Diagnostics
22
Introduction
22
FADEC Power Supply
22
Suggested Test Sequence
23
Secondary System Operation
23
Wiring and Connector/Plug Faults
23
Fuel Pressure Irregularities
23
FADEC Wiring Harness
24
Pin Layout - ECU Plugs PRI J1, PRI J2, SEC J1, SEC J2
25
Cooling System
26
Coolant Requirements
26
Preparation
26
Filling the System, Removing Air and Priming the Water Pump
27
Oil System
27
Preparation and Priming
27
Oil Pressure Adjustment
28
Ignition System
29
Introduction
29
Preparation
30
Installation Drawing
31
Component Service
32
Ignition Sensors
32
Ignition Modules
32
Spark Plug Wires
33
Spark Plugs
33
Diagnostics
33
Engine will Not Start - Signs of Combustion Are Evident (such as Backfire or Sputter)
33
Engine will Not Start - Signs of Spark Are Evident (such as Backfire or Sputter)
34
Engine Runs on One System Only
35
Ignition Timing
36
Valve Train
36
Valve Cover Removal and Installation
36
Valve Train Inspection
36
25 Hour Valve Train Inspections
36
Lash Cap, Rocker and Pushrod
37
Camshaft Lift Inspection
38
Valve Lash Adjustment
38
Main Drive Pulley
41
Removal
41
Installation
41
Bearing Replacement
42
SECTION 3: Start-Up and Initial Run-In Procedures
45
Introduction
45
First Start Outline Summary
45
Maintenance Requirements
46
First Hour Service
46
Inspect Ignition System
46
First Five Hour Service
47
First Ten Hour Service
47
First 25 Hour Service
47
SECTION 4: Inspection and Maintenance Schedule
49
Introduction
49
25 Hour Service
49
50 Hour Service
50
250 Hour Service
51
Replace Air Filter
51
1000 Hour Service
52
SECTION 5: Drawings and Parts Lists
53
Rotating Parts Assembly
53
Main Drive Pulley Assembly
55
Crankcase Assembly
56
Lower Cover Assembly
57
Waterjacket Assembly
59
Cylinder Head Assembly
60
Plenum and Manifold Assembly
62
Fuel Shut-Off Valve / Filter Assembly
64
Electrical System
65
Oil System
66
Gaskets and O-Rings
67
SECTION 6: Hourly Service Chart
69

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RotorWay RH600 Series Manual (70 pages)

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