Rotec AEROSPORT R2800 Manuals

Rotec AEROSPORT R2800 Manuals

Manuals and User Guides for Rotec AEROSPORT R2800. We have 1 Rotec AEROSPORT R2800 manual available for free PDF download: Operation Manual

Rotec AEROSPORT R2800 Operation Manual

Rotec AEROSPORT R2800 Operation Manual (87 pages)

RADIAL ENGINE

Brand: Rotec | Category: Engine | Size: 21 MB

Table of Contents

Table of Contents
4
Radial Engine Description

8
- R2800 (7 Cylinder Engine)
  8
- R2800 Technical Data
  11
  - Engine Description
    11
  - Dimensions & Weight
    11
  - Performance Data
    11
  - Fuel Consumption
    11
- R3600 (9 Cylinder Engine)
  12
- R3600 Technical Data
  15
  - Engine Description
    15
  - Dimensions & Weight
    15
  - Performance Data
    15
  - Fuel Consumption
    15
Universal Engine Data

16
- Normal Data
  16
- Fuel Type
  16
- Operating Rpm's & Limits
  16
- Serial Number
  17
- Cooling System
  17
  - Exposed Engines
    17
  - Cowled Engines
    17
- Noise & Emissions
  17
- Gear Reduction Ratio
  17
- Cht (Cylinder Head Temperature)
  18
- Egt ( Exhaust Gas Temperature)
  18
Installation, Operation & Service Document

20
Un-Packing & Mounting

22
- Packaging Removal Process
  22
- Engine Mounting Process
  23
Engine Mount Frame

24
- Manufactured by Rotec Aerosport
  24
- Do It Yourself
  25
- Front View
  26
- Rear View
  27
- Side View
  28
- Top View
  29
Engine Installation

30
- R3600 & 2800 Cup Mounts
  30
  - R3600 Components
    30
- R2800 Lower Pin Mounts
  32
  - R2800 Components
    32
- Installing the Engine on the Frame
  34
- Installation Checklist
  34
Propeller

36
- Recommended Specifications
  36
- Performance by Power Setting
  36
- Mounting Bolts
  36
- Propeller Manufacturers
  37
Lubrication System/ Plumbing

38
- General
  38
- Oil Tank
  38
  - Basic Design Requirements
    38
- Oil Tank by Rotec Aerosport
  38
- Oil Tank Do It Yourself
  39
- Oil Tank Basic Design Requirements
  40
- Engine Connections
  40
- Engine Oil Recommendations
  41
- Oil Specifications
  41
  - Oil Types
    41
  - Oil Changes 25 Hourly
    41
- Oil Cooler
  41
- General Recommendation
  41
- Oil Viscosity
  42
- Oil Lines & Where They Go
  43
- In Line Scavenge Pump Fittment
  47
- Oil Flow Schematic
  48
Electrical Systems

50
- General
  50
- Wiring Requirements
  50
  - Alternator
    50
  - Inspection
    50
  - Alternator Drive Belt
    51
  - Starter Motor
    52
  - Electrical Ignition
    52
  - Electrical Fuel Pump
    53
  - Engine Gauges
    53
  - Tachometer
    53
- Grounding Electronics
  54
- Basic Wiring Diagram
  54
Fuel System

56
- General
  56
- Fuel Metering
  56
- Rotec Tbi-Mk.II Adjustment
  56
- Bing Carburettor Operation
  56
- Magneto Ignition Set-Up
  57
- Fuel Types
  57
- Fuel & Additives
  58
  - Recommended Fuel
    58
  - Recommended Fuel Additive
    58
- Fuel Supply
  59
  - Mechanical Pump
    59
  - Electrical Booster Pump
    59
- Ignition Leads & Firing Order
  60
  - R2800 Designation
    60
  - R3600 Designation
    60
Engine Operating Procedure

62
- Warning: Hydraulic Lock
  62
  - Hydraulic Lock Symptoms
    62
  - Flying with a Bent Rod
    62
  - Cylinders most Subject to Hydraulic Lock
    63
  - Key Points
    63
- Intake Pipe Drain Cocks
  63
- Hydraulic Lock Quick Checklist
  64
  - Prevention
    64
  - Checking
    64
- Initial Engine Start Procedure
  65
- Avoiding Hydraulic Lock
  66
  - Best Practice Start Procedure
    66
  - Best Practice Engine Shutdown Procedure
    66
- Starting: Rotec Tbi Fuel System
  67
  - Conventional Starting
    67
  - Hand Starting
    67
- Summary
  68
Adverse Operating Conditions

70
- Winter Operation
  70
- Carburettor Icing
  70
  - Water in Fuel
    70
Periodic Checks

72
- Daily Checks
  72
- 25 Hour Checks
  72
  - Psru Inspection
    73
- 50 Hour Checks
  73
- 2000 Hour Tbo
  74
  - Propeller Strike
    74
  - By Rotec Aerosport
    74
  - Do It Yourself
    74
  - Details
    75
- Shipping
  76
- Spare or Replacement Parts
  77
Engine Maintenance

78
- Lubrication
  78
- Air Intake Filter
  78
- Carburettor Adjustment
  78
- Compression Test
  78
- Spark Plugs
  78
- Exhaust & Intake System
  79
- All Bolts & Nuts
  79
- Tappet Adjustment Procedure
  79
Engine Tuning & Trouble Shooting

80
- Engine Inversion
  80
- Valve Lash
  80
- Ignition Module & Pin Plug Outlets
  80
- Rocker Cover Oil Leaks
  81
- Cylinder Compression Testing
  81
  - Procedure
    81
  - Results
    81
  - Potential Causes & Rectification
    81
- Gearbox Noise (Psru)
  82
- Ignition Testing
  82
  - Starting Issues
    82
- Lower Cylinder Oil Leaks
  83
Storage & Preservation

84
- General
  84
- Corrosion & Storage
  84
- Flyable Storage
  84
- Corrosion Avoidance
  84
- Indefinite Storage
  85
Assorted Specifications

86
- Torque Specifications for User
  86
- Prescribed Sealants & Primers
  86

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