User Manuals: ROPA Tiger 6 Harvester

User Manuals: ROPA Tiger 6 Harvester

Manuals and User Guides for ROPA Tiger 6 Harvester. We have 1 ROPA Tiger 6 Harvester manual available for free PDF download: Original Operating Manual

ROPA Tiger 6 Original Operating Manual

ROPA Tiger 6 Original Operating Manual (564 pages)

with RR lifting unit

Brand: ROPA | Category: Utility Vehicle | Size: 40 MB

Table of Contents

Table of Contents
5
1 Preface

13
- Name Plate and Important Data
  17
- Type Overview
  18
- Serial Numbers and Name Plates
  19
- Declaration of Conformity
  21
2 Safety

23
3 General View and Specifications

41
4 General Description

53
- Function
  55
- Scope of Delivery
  56
5 Operating Components

57
- Ladders
  59
- Ladder Driver's Cabin
  59
- Ladder Bunker
  61
- Driver's Cabin Overview
  62
- Steering Column
  64
- Steering Column Switch
  65
- Driver's Seat
  66
- Operating Components on the Floor of the Driver's Cabin
  72
- Operating Console R-Concept
  73
- Colour Terminal R-Touch
  74
- Positioning R-Touch
  75
- R-Select
  76
- R-Direct
  79
- Keypad I
  80
- Keypad II
  81
- Keypad III
  82
- Switches on Operating Console
  83
- Main Steering Switch
  84
- Joystick with Multi-Functional Handle
  85
- Ignition Lock
  87
- Operating Panel Bunker Emptying
  88
- Switches on Roof Console
  89
- Air Conditioning
  91
- Switch Ground Operation over Front Wheels
  92
- Ground Operation Lifting Unit
  94
- Engine Compartment
  95
- Battery Emergency Shutdown
  97
6 Operation

99
- First Startup
  102
- Safety Regulations for Operation of the Machine
  102
- Working in the Vicinity of Power Lines
  104
- Behaviour During or after Contact to the Power Lines
  104
- R-Concept
  104
- Colour Terminal R-Touch
  105
- Display Areas on the R-Touch
  106
- Functional Area R-Direct
  112
- HOME Key
  112
- Main Menu
  113
- Menu Programmable Keys (P1/P2/P3)
  113
- Menu Main Settings
  117
- Menu Autopilot
  120
- Menu Light Control
  121
- Menu Special Functions
  122
- Menu System
  123
- Menu Operating Data
  125
- Menu Service
  127
- Order Management
  129
- Order Data Quick Overview
  130
- Number of Rows Setting
  131
- Hiding Fuel Consumption
  131
- Finish Order
  132
- Finish Order at Standard Equipment and R-Transfer Basic
  133
- Finish Order at R-Transfer Professional
  134
- Data Export
  135
- Data Import R-Transfer Professional
  136
- Evaluating Orders
  137
- Readjusting Warning Thresholds
  138
- Warning and Status Indications on the R-Touch
  139
- Light Control
  145
- Configure Light Programs
  146
- Ladder Light
  146
- Joystick
  147
- Diesel Engine
  154
- Start/Shut down Diesel Engine
  157
- Engine Speed Adjustment
  159
- Power Reduction SCR System (Only at Rt6C)
  161
- Power Reduction Adblue Filling Level
  162
- Power Reduction Adblue Quality and System Error
  163
- Modifications and Additions to the Engine Operating Manual from Volvo
  164
- Operating Mode "Field" and "Road
  165
- Operating Mode Change
  165
- All-Wheel Switching
  166
- Differential Lock
  166
- Driving
  168
- Speed Limiting - Diesel Engine too Cold
  171
- Selection of the Driving Direction (Forward+/Backward)
  172
- Drive Pedal Damping
  173
- Cruise Control
  174
- Switching on Cruise Control in Operating Mode "Road
  174
- Switching off Cruise Control in Operating Mode "Road
  175
- Quick Description: Cruise Control in Operating Mode "Road
  176
- Switching on Cruise Control in Operating Mode "Field
  176
- Change Set Speed of Cruise Control (Operating Mode "Field")
  177
- Switching off Cruise Control in Operating Mode "Field
  178
- Quick Description: Cruise Control in Operating Mode "Field
  179
- Road Traffic
  180
- General
  180
- Additional Chassis (Option)
  183
- Additional Chassis Coupling
  183
- Actuate Three-Point Suspension in the Coupling Mode
  183
- Actuate Chain Hoists in Coupling Mode
  185
- Road Drive with the Additional Chassis
  188
- Additional Chassis Uncoupling
  189
- Braking System
  191
- Operating Brake
  191
- Engine Brake
  191
- Parking Brake
  192
- Automatic Parking Brake
  192
- Steering
  193
- Steering in Operating Mode "Road
  196
- Synchronized Steering
  196
- Moving Rear Axles in Central Position
  196
- Synchronise Articulation Steering
  197
- U-Turn Steer in the Operating Mode "Road
  198
- Quick Description: Steering in Operating Mode "Road
  200
- Steering in Operating Mode "Field
  201
- Preselect and Activate Lifting through Steer
  201
- Preselecting Offset-Steer Direction Left/Right
  202
- Preselect Offset-Steer Stage
  203
- Activating Offset-Steer
  204
- U-Turn Steer
  205
- All-Wheel Steer
  205
- Crab Steering
  206
- Steering Rear Wheels with Joystick
  207
- Manual Control
  208
- Quick Description: Steering Modes in Operating Mode "Field
  209
- Automatic Steering (Autopilot)
  210
- Activating Autopilot Front Axle Steering
  210
- Quick Description: Activating Only Front Axle Autopilot
  211
- Activating Rear Wheels Autopilot
  212
- Quick Description: Manual Activation of Rear Wheels Autopilot
  214
- Quick Description: Automatic Activation of Rear Wheels Autopilot
  215
- Setting Steering Behaviour
  216
- Chassis
  217
- Chassis Display Field on R-Touch
  218
- Chassis Activation
  218
- Menu Chassis Control on the R-Touch
  220
- Chassis Control "Active
  220
- Chassis Control "Manual
  221
- Chassis Control "Very Top
  221
- Chassis Control "Bottom
  221
- Manual Inclination
  222
- Automatic Inclination (Option)
  222
- Lifting
  224
- Preparation for Lifting
  224
- Lifting Process
  224
- Defoliator
  225
- Leaf Sensor
  227
- Defoliator Shaft
  229
- Defoliator Shaft Rotational Speed Setting
  230
- Monitoring the Defoliator Shaft
  230
- Adjust Cleaning Shaft Rpm (RES Only)
  231
- Setting Cleaning Shaft Height (Only with RES)
  232
- Depth-Control Wheels
  233
- Defoliator Discharge Activity
  235
- Additional Defoliator Lifter
  237
- Leaf Auger Conveyor (Only with RBS/RAS)
  238
- Hydraulic Defoliator Flap (Only with RAS)
  238
- Leaf-Spreader
  240
- Fold Leaf-Spreader
  240
- Setting Rotational Speed of Leaf-Spreader
  241
- Leaf-Spreader Speed Bunker Unloading
  242
- Scalper
  243
- Scalper Micro-Topper 2 (MT2 for Short)
  243
- Adjusting Cutting Height - MT2
  244
- Basic Setting Scalper Comb
  246
- Setting Inflow Sheet with Skid (Option)
  247
- Spring Loading/Cutting Angle of the Scalper (Micro-Topper 2)
  249
- Lifter
  250
- Setting Depth-Control Wheel Speed
  252
- Depth Guide
  253
- Setting Lifting Depth
  255
- Setting Rollers Movement Height
  256
- Setting Share Depth
  259
- Lifting Shares
  265
- Setting Shaking Share Rotational Speed
  267
- Stone Protection
  269
- Setting the Stone Protection Pressure
  271
- Share Body Guide (Linear Guide)
  272
- Share Body Steering
  273
- Setting the Lifting Rollers Rotational Speed
  274
- Lifting Rollers Reverse
  276
- Setting Distance between Last Lifting Roller and the Short Lifting Rollers
  278
- Rotating Direction of the Last (Smooth) Lifting Roller (Pinch Roller)
  279
- Short Lifting Rollers / 2X Paddles
  279
- Lifting Unit Side Shift
  280
- Lifting Unit Side Shift Manual
  281
- Lifting Unit Side Shift Automatic
  282
- Setting Row Distance for the RR-V Lifter
  284
- Side Shift Rollers Movement
  288
- Adjust Rollers Movement Side Shift to Row Distance (RR-V Only)
  289
- Infeed Conveyor
  290
- Setting Infeed Conveyor Rotational Speed
  290
- Infeed Conveyor Reverse
  292
- Ground Operation Infeed Conveyor
  293
- Setting Infeed Conveyor - Distance Settings
  294
- Setting Infeed Conveyor Distance Longitudinally
  294
- Setting Infeed Conveyor Height Front
  295
- Setting Infeed Conveyor Height Rear
  296
- Strainer Wheels (Turbines)
  297
- Setting the Strainer Wheel Rotational Speed
  298
- Adjust Strainer Wheels Individually
  300
- Switching off Strainer Wheels
  300
- Strainer Wheels Monitoring
  301
- Switching Ground Operation of Strainer Wheels
  302
- Strainer Wheel Guide Grids
  303
- Offset Strainer Wheel Tines
  307
- Spring Tines (Option)
  308
- Wiper
  308
- Elevator
  309
- Fold Elevator Out/In
  309
- Setting Elevator Rotational Speed
  311
- Elevator Monitoring
  311
- Bunker
  312
- Folding Bunker Bars Out/In
  313
- Unload Conveyor Articulation Parts Folding Out/In
  314
- Raise/Lower Bunker Auger
  315
- Switching Auger Rotating Direction
  316
- Switching Auger Rotating Direction Manually
  318
- Quick Shutdown
  319
- Machine Automatic Folding Out/In
  320
- Folding the Machine Manually Out/In
  321
- Bunker Unloading
  325
- Operating Panel Bunker Emptying
  326
- Adjustment of Unloading Stage 2 Cross Conveyor Speed
  333
- Setting the Unload Rotating Speed
  334
- Instruction on Piles Creation (with the ROPA Loader)
  335
- Pump Distributor Gears
  336
- Hydraulic System
  337
- Compressed Air System
  341
- Compressor
  342
- Compressed Air Reservoir
  342
- Central Lubricating System
  343
- Filling up Grease Gun
  344
- Intermediate Lubrication
  345
- Video System
  347
- Rear View Camera
  347
- Strainer Wheel Camera (Option)
  348
- Unload Conveyor Camera (Option)
  348
- R-View (Option)
  350
- Air Conditioning
  353
- Setting Fan Speed
  353
- Adjusting Set Temperature
  353
- Electrics
  356
- Voltage Monitoring
  356
- Battery Disconnect Relay
  356
- Battery Emergency Shutdown
  357
- Printer
  358
- Description of the Keyboard Functions
  358
- Which Thermally-Sensitive Paper Suits
  358
- Shutdown
  360
7 Maintenance and Service

361
- Diesel Engine
  363
- Dry Air Filter
  364
- Oil Change at Diesel Engine
  369
- Fuel Supply
  371
- Replacing/Draining Water of the Fuel Prefilter Insert at the Electric Pump
  373
- Replacing Fuel Prefilter Cartridge and Main Fuel Filter Cartridge
  374
- Bleeding the Fuel System
  376
- Refuelling with Diesel Fuel
  377
- Microorganisms in the Fuel System
  378
- Cooling System Diesel Engine
  379
- Cleaning of the Cooling System
  380
- Checking Coolant
  383
- Replacing Coolant
  384
- Remarks of ROPA on the Coolant (General Information)
  385
- Valve Clearance Adjustment
  385
- SCR Exhaust After-Treatment with Adblue
  386
- Exchanging the Adblue ® Filter Insert
  386
- Other Maintenance Work on the Engine
  388
- Pump Distributor Gears (PDG)
  388
- Hydraulic System
  389
- Hydraulic Oil Tank
  392
- Hydraulic Fluid Change
  393
- Exchange Suction Return Filter Element
  395
- Exchange of Pressure Filter Element
  397
- Collective Return Pipe Protective Strainer
  399
- Mechanical Drive for Steering Axles
  400
- Cardan Shafts from CVR Gearbox to the Steering Axles
  400
- Maintenance Knuckle Joints of the Axles
  401
- CVR Gearbox (Traction Drive)
  402
- Oil Cooler CVR Gearbox
  406
- Axles
  407
- Planetary Gearing (Applies to All 3 Axles)
  407
- Differential Gears Front Axle (Portal Axle)
  409
- Differential Gears 1Nd Rear Axle
  410
- Differential Gears 2Nd Rear Axle
  412
- Reduction Gears
  413
- Oil Cooler Reduction Gears
  415
- Portal Drives Front Axle
  416
- Pneumatic System
  417
- Defoliator
  417
- Defoliator Service Position
  419
- Setting the Leaf Sensor
  422
- Depth-Control Wheels (Not with R*SU)
  424
- Defoliator Shaft
  425
- Scalper
  427
- Lifter
  429
- Lifting Shares
  429
- Lifter Gears for Lifting Rollers
  432
- Paddle Gears
  434
- RR 6-Row Depth-Control Roller Drive
  435
- Shaking Share Gears
  436
- Shaking Share Drive Only with the "Variable Row Distance" Option
  437
- Eccentric Shaft Bearing
  438
- Readjusting Eccentric Bearing Shaking Share Drive
  439
- Share Body Guide/Suspension
  440
- Lifting Rollers
  441
- Infeed Conveyor
  443
- Tension
  443
- Setting Synchronism
  444
- Infeed Conveyor Gears
  445
- Strainer Wheels (Turbines)
  446
- Elevator
  447
- Bunker
  454
- Bunker Auger
  454
- Ultrasound Sensors
  454
- Cross Conveyors
  454
- Tensioning Conveyor Chains
  456
- Retensioning Longitudinal Conveyor
  457
- Retensioning Cross Conveyor
  458
- Drive Chains
  459
- Bearings of the Conveyor Drive Shaft and Cleaner Roller
  460
- Unload Elevator
  462
- Tighten the Belt
  464
- Air Conditioning and Ventilation System
  466
- Condenser Air Conditioning System
  466
- Recirculating Filter
  467
- Fresh Air Intake Filter
  468
- Condensate Drain
  468
- Coolant Circuit
  469
- Battery Maintenance
  470
- Printer (Option)
  471
- Shutdown for a Longer Period of Time
  472
- Dismantling and Disposal
  474
8 Malfunction and Remedies

475
- Safety Circuits
  477
- Fuses
  478
- Electronic Fuses
  479
- Fuses on the Diesel Engine
  480
- Fuses in the Driver's Cabin Seat Console
  481
- Fuses in the Central Electrical System in the Driver's Cabin
  482
- Fuses in the Central Electrical System Outside on the Driver's Cabin
  484
- Fuses in the Lifter Fuse Box
  485
- Fuses in the Engine Fuse Box
  487
- Relays List
  489
- Colour Codes for Electric Wiring
  490
- Searching for Malfunctions Using R-Touch
  490
- Overview of Diagnostic Menus
  492
- Digital Inputs
  493
- Analogue Inputs
  494
- Rpm Inputs
  496
- Outputs PWM + SW
  497
- CAN Bus
  499
- Diesel Engine
  500
- Machine Error Memory
  501
- Engine Error Memory
  502
- Joystick
  502
- Air Conditioning Control Device
  503
- Operating Components
  504
- Functions
  505
- GPS Data
  507
- Pressure Sensors
  508
- Camera Steering
  508
- Jump Starting and Charging the Battery
  509
- Welding on the Machine
  512
- Towing
  513
- Connecting Salvaging Aids
  514
- Jacking up for Wheel Change
  515
- Manual Releasing of Parking Brake
  516
- Hydraulic Valves
  519
- Central Lubrication System - Bleeding and Removal of Blocks
  520
- Emergency Operation Ventilator Drives Emergency Operation
  522
- Swinging Away the Fuel Tank
  523
- Checklist for Optimising the Lifting Quality
  524
9 Lists/Tables/Plans/Diagrams/Maintenance Verification

527
- Lubricating and Operating Supplies
  529
- Maintenance Table
  531
- Lubrication Schedule for RR 6-Row Lifter
  535
- Lubricant Recoding Table
  537
- Filter Cartridges, V-Belts
  539
- Torque Table for Bolts and Nuts (Nm)
  541
- Lubricating Plans
  542
- Base Machine Only Lubrication Plan with 78 Lubrication Points
  542
- Lubrication Plan for RR Lifter (6-Row, 45 CM/50 CM/Variable)
  544
- Lubricating Plan for RIS Defoliator
  545
- Lubricating Plan for RISU Defoliator
  545
- Lubricating Plan for RASW Defoliator
  545
- Lubricating Plan for RASO Defoliator
  545
- Lubricating Plan for RES-45/-50/-V
  546
- Adblue® Information Sheet
  547
- Maintenance Verification
  550
- Maintenance Verification Oil Change + Filter Exchange
  550
- Maintenance Confirmation
  552
- Software Updates
  552
- Confirmation about Instructions Given to the Driver
  553
- Safety Instructions
  554
- ROPA Handover Confirmation
  556
10 Index

559

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