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Rockwell Automation Reliance SP500 Manuals
Manuals and User Guides for Rockwell Automation Reliance SP500. We have
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Rockwell Automation Reliance SP500 manuals available for free PDF download: Installation And Operation Manual
Rockwell Automation Reliance SP500 Installation And Operation Manual (122 pages)
Brand:
Rockwell Automation
| Category:
Controller
| Size: 1.81 MB
Table of Contents
Table of Contents
3
Chapter 1 Introduction
9
Who Should Use this Manual
9
Installation Overview
9
Requesting Assistance from Reliance Electric
9
Chapter 2 Learning about the SP500 Drive
11
Standard Features
11
Drive Description
12
Figure 2.1 - SP500 System Diagram
13
Figure 2.2 - SP500 System Diagram (Continued)
14
Figure 2.3 - Regulator Board Component Locations
15
Identifying the Drive by Model Number
16
Figure 2.4 - Identifying the Drive Model Number
16
Table 2.1 - SP500 Model Number Notation
16
Power Ratings and NEMA Enclosure Ratings
17
Table 2.2 - Power and NEMA Enclosure Ratings
17
Enclosure Ratings and Sizes
18
Component Locations
18
Figure 2.5 - Enclosure a Component Locations
19
Figure 2.6 - Enclosure B Component Locations
20
Figure 2.7 - Enclosure C Component Locations
21
Figure 2.8 - Enclosure D Component Locations
22
Option Kits
23
Table 2.3 - SP500 Option Kits
23
Chapter 3 SP500 System Planning
25
Installation Site Requirements
25
Determining the Total Area Required for Installation
26
Figure 3.1 - Enclosure a Dimensions
26
Figure 3.2 - Enclosure B Dimensions
26
Figure 3.3 - Enclosure C Dimensions
27
Figure 3.4 - Enclosure D Dimensions
27
Providing Proper Air Flow Clearances
28
Verifying the Drive's Power Loss Rating
28
Wiring Requirements
28
Verifying Conduit Sizes
28
Recommended Power Wire Sizes
28
Table 3.1 - Air Flow Clearances
28
Table 3.2 - Recommended Power Wire Sizes for M/N 1Su1Xxxx and
29
Table 3.3 - Recommended Power Wire Sizes for M/N 1Su4Xxxx and
29
Table 3.4 - Recommended Power Wire Sizes for M/N 1Su4X015 and
29
Table 3.5 - Recommended Power Terminal Tightening Torque
29
Recommended Control and Signal Wire Sizes
30
Recommended Motor Lead Lengths
30
Figure 3.5 - How to Measure Motor Lead Lengths
30
Table 3.6 - Recommended Control and Signal Wire Sizes and Tightening Torque
30
Table 3.7 - Motor Lead Lengths
31
Table 3.8 - Reactors
31
Selecting Input AC Line Branch Circuit Fuses
32
Table 3.9 - AC Input Line Fuse Selection Values
32
Installing an Emergency Stop
33
Complying with Machinery Safety Standard en 60204-1:1992
33
Motor Considerations
33
Single-Motor Applications
33
Multiple-Motor Applications
34
Chapter 4 Installing the Drive
35
Mounting the Drive
35
Routing Wires
35
Figure 4.1 - Enclosure a Wire Routing Locations
36
Figure 4.2 - Enclosure B Wire Routing Locations
37
Figure 4.3 - Enclosure C Wire Routing Locations
38
Figure 4.4 - Enclosure D Wire Routing Locations
39
Installing External Components
40
Disconnects
40
Input AC Line Branch Protection
40
Transformers
40
Output Contactors
41
Mechanical Motor Overload Protection
41
Setting the Analog Input Jumper on the Regulator Board
41
Preparing the Motor
42
Figure 4.5 - Jumper J6 Settings for the Analog Input Speed Reference
42
Chapter 5 Wiring the Drive
45
Input Power Wiring
45
Figure 5.1 - Typical Electrical Connections
46
Signal and Control Wiring
47
Analog Speed Reference Wiring
47
Figure 5.2 - Typical Control Terminal Strip Connections
47
Analog Output Wiring
48
Digital Input Wiring
48
Figure 5.3 - Analog Speed Reference Wiring Connections
48
Figure 5.4 - Analog Output Wiring Connections
48
Figure 5.5 - Two-Wire Start/Stop Sample Control Wiring
49
Figure 5.6 - Three-Wire Start/Stop Sample Control Wiring
49
Figure 5.7 - Multi-Speed Preset Sample Control Wiring
50
Figure 5.8 - Terminal Usage During Multi-Speed Preset Operation
51
Snubber Resistor Wiring
52
Figure 5.9 - Snubber Resistor Wiring Connections for M/N 1Su2Xxxx Drives
53
Figure 5.10 - Snubber Resistor Wiring Connections for M/N 1Su4Xxxx and
53
Output Status Relay Wiring
54
Output Power Wiring
54
Figure 5.11 - Output Status Relay Wiring Connections
54
Grounding
55
Chapter 6 Completing the Installation
57
Checking the Installation with the Power off
57
Checking Drive Operation
58
Chapter 7 Keypad and Display Operation
61
Display Description
61
Figure 7.1 - SP500 Keypad and Display
61
Key Descriptions
62
Table 7.1 - Key Descriptions
62
LED Descriptions
63
Table 7.2 - Drive Status LED Descriptions
63
Table 7.3 - Monitor Mode LED Descriptions
63
Program Mode
64
Figure 7.2 - SP500 Menu Structure
64
Monitor Mode
65
Figure 7.3 - Example of a Program Mode Display
65
Displaying the Percent Selected Speed Reference
66
Scaling the RPM Display and Reference Using F-08
66
Drive Control
66
Figure 7.4 - Example of a Monitor Mode Display
66
Changing the Reference Using the Keypad
67
Chapter 8 Programming Reference
69
Displaying or Changing Parameter Values
69
Ensuring Program Security
71
Parameter Descriptions
73
Figure 8.1 - Manual Torque Boost Adjustment Range
75
Figure 8.2 - Volts/Hertz Curve
76
Remote Reference Gain
77
Remote Reference Offset
78
Reverse Disable
80
RPM Setpoint Enable
81
Table 8.1 - Multi-Speed Presets Digital Inputs
83
Version Information
85
Chapter 9 Troubleshooting Reference
87
Verifying DC Bus Voltage
87
Figure 9.1 - DC Bus Terminals on Model 1Su1Xxxx and 1Su2Xxxx Drives
88
Figure 9.2 - DC Bus Terminals on Model 1Su4Xxxx and 1Su5Xxxx Drives
88
Figure 9.3 - DC Bus Terminals on Model 1Su4X015 and 1Su4X020 Drives
88
Troubleshooting the Drive Using Fault Codes
89
Table 9.1 - Drive Faults and Corrective Actions
89
Accessing and Clearing the Error Log
91
Checking the Drive's Power Module Circuitry with the Power off
93
Table 9.2 - Resistance Checks for Input Diodes
94
Table 9.3 - Resistance Checks for Igbts
94
Appendix A Technical Specifications
95
Appendix B Record of User Settings
97
Appendix C Alphabetical Listing of Parameters
101
Appendix D Compliance with Machinery Safety Standard EN-60204-1:1992
101
Appendix E Compliance with Electromagnetic Compatibility Standards
103
Appendix F Replacement Parts
111
Glossary
113
Index
115
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Rockwell Automation Reliance SP500 Installation And Operation Manual (122 pages)
Brand:
Rockwell Automation
| Category:
DC Drives
| Size: 7.32 MB
Table of Contents
Table of Contents
3
Who Should Use this Manual
9
Installation Overview
9
Requesting Assistance from Reliance Electric
9
Learning about the SP500 Drive
11
Standard Features
11
Drive DOSCIIPTION
12
Identifying the Drive by Model Numbet
16
Power Ratings and Nemaenclosure Ratings
17
Enclosure Ratings and Sizes
18
Component Locations
18
Option Kits 22.2
23
SP500 System Planning
25
Installation Site Requirement
25
Determining the Total Area Required for Installation
26
Providing Proper Air Flow Clearances
28
Verifying the Drive's Power Loss Rating
28
Wiring Requirement
28
Verifying Conduit SIZES
28
Recommended Power Wire Siz@S
28
Recommended Control and Signal Wire Sizes
30
Recommended Motor Lead Lengths
30
Selecting Input AC Line Branch Circuit FUS@S
32
Installing an Emergency Stop
33
Complying with Machinery Safety Standard en 60204-1:1992
33
Motor Considerations
33
Single-Motor Applications
33
Multiple-Motor Applications "2.0.0
34
Installing the Drive
35
Installing External Component
40
Disconnechs
40
Input AC Line Branch Protection
40
Transformers
40
Output Contactors
41
Mechanical Motor Overload Protection
41
Setting the Analog Input Jumper on the Regulator Board
41
Preparing the Motor
42
Wiring the Drive
45
Input Power WING
45
Signal and Control Wiring
47
Analog Speed Reference Wiring
47
Amalog Output Wiring
48
Digital Input WING
48
Snubber Resistor Wiring
52
Output Status Relay Wiring
54
Output Power WING
54
Completing the Installation
57
Checking the Installation with the Power off
57
Checking Drive Operation
58
Keypad and Display Operation
61
Display Desctiption
61
LED Desctiptions "2
63
Program Mode
64
Monitor Mode
65
Displaying the Percent Selected Speed Reference
66
Scaling the RPM Display and Reference Using F-08
66
Drive Control
66
Changing the Reference Using the Keypad
67
Programming Reference
69
Displaying or Changing Parameter Values
69
Ensuring Program Security
71
Parameter Desciiptions
73
Auto-Restart Number of Attempts
84
Auto-Restart Retry Wait Time
85
Drive Voltage Selection
85
Analog Output Select
85
Version Information
85
Troubleshooting Reference
87
Verifying DC BUS Voltage
87
Troubleshooting the Drive Using Fault Codes
89
Accessing and Clearing the Error LOG
91
Checking the Drive's Power Module Circuitry with the Poweroff
93
Technical Specifications
95
Record of Usersettings
97
Default
97
Alphabetical Listing of Parameters
99
Compliance with Machinery Safety Standard EN-60204-1:1992 0.0
101
Compliance with Electromagnetic Compatibility Standards
103
Replacement Parts
111
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