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Reliance electric 6SP501-0P9
Rockwell Automation Reliance electric 6SP501-0P9 Manuals
Manuals and User Guides for Rockwell Automation Reliance electric 6SP501-0P9. We have
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Rockwell Automation Reliance electric 6SP501-0P9 manual available for free PDF download: User Manual
Rockwell Automation Reliance electric 6SP501-0P9 User Manual (300 pages)
AC Drive
Brand:
Rockwell Automation
| Category:
DC Drives
| Size: 3 MB
Table of Contents
Table of Contents
3
List of Tables
11
Chapter 1 Introduction
13
Manual Conventions
13
Getting Assistance from Reliance Electric
13
Chapter 2 About the Drive
15
Identifying the Drive by Model Number
16
Figure 2.1 - Identifying the Drive by Model Number
16
Identifying the Drive by Frame Size
17
Power Enclosure Ratings
17
Table 2.1 - Identifying the NEMA 1 Drive by Frame
17
Table 2.2 - Identifying the NEMA 4X/12 Drive by Frame
17
Table 2.3 - 208/240 VAC Power Ratings
18
Table 2.4 - 400/480 VAC Power Ratings
19
Table 2.5 - 600 VAC Power Ratings
20
Overview of SP600 Drive Features
21
Analog Inputs
21
Analog Output
21
Digital Outputs
21
Multiple Control Modes
22
Multiple Stop Methods
22
Multiple Speed Control Methods
22
Auto/Manual Reference Selection
23
Seven Preset Frequency Setpoints
23
Motor-Operated Potentiometer (MOP) Function
23
Auto Restart (Reset/Run)
23
Autotune
24
Drive Protection Current Limit
25
Drive Overload Protection
25
Motor Overload Protection
26
Shear Pin Fault
26
Drive Peripheral Interface (DPI)
26
Network Data Transfer Via Datalinks
26
Programmable Parameter Access Levels and Protection
27
User Sets
27
1Normal Mode
27
2Dynamic Mode
28
Figure 2.2 - Normal Mode Operation
28
Process PI Loop
30
S Curve
30
Three Skip Bands (Avoidance Frequencies)
30
Figure 2.3 - Dynamic Mode Operation
30
Flying Start
31
Voltage Class
31
Motor Cable Lengths
31
Economizer Mode
32
Fan Curve
32
CE Conformity
32
Essential Requirements for CE Compliance
33
Table 2.6 - SP600 Drives EN1800-3 (Second Environment) Compatibility
34
Drive Connections
35
Figure 2.4 - Drive Connections (NEMA 1 Drives)
35
Figure 2.5 - Drive Connections (NEMA 4 Drives)
36
Drive Communication Options
37
Remote Operator Interface
37
Connecting the Remote OIM or VS Utilities to the Drive
37
Table 2.7 - Communication Options Model Numbers and Instruction Manual Numbers
37
Table 2.8 - Remote OIM Model Numbers and Instruction Manual Numbers
37
PC-Based Utility
38
Figure 2.6 - DPI Port 2 on NEMA 4 Drives
38
Table 2.9 - PC-Based Utility Model Number and Instruction Manual Number
38
Chapter 3 Mounting the Drive
39
General Requirements for the Installation Site
40
Verifying Power Module AC Input Ratings Match Available Power
40
Unbalanced or Ungrounded Distribution Systems
41
Figure 3.1 - Typical Jumper Locations (C Frame Shown)
41
Input Power Conditioning
42
Figure 3.2 - Phase-To-Ground MOV Removal
42
Table 3.1 - MOV and Common Mode Capacitor Jumpers
42
Making Sure Environmental Conditions Are Met
43
Minimum Mounting Clearances
44
Figure 3.3 - Minimum Mounting Clearances
44
Drive Dimensions and Weights
45
Figure 3.4 - Panel-Mount Drive Dimensions
45
Table 3.2 - SP600 Frames
45
Figure 3.5 - Flange-Mount Drive Dimensions
46
Figure 3.6 - SP600 IP20/ Nema Type 1 Bottom View Dimensions
47
Figure 3.7 - SP600 IP66 (NEMA Type 4X/12) Bottom View Dimensions
48
Figure 3.8 - SP600 Flange-Mount Bottom View Dimensions
49
Mounting the Drive
50
Figure 3.9 - A-Frame Flange-Mount Cutout Dimensions
50
Figure 3.10 - B-Frame Flange-Mount Cutout Dimensions
51
Figure 3.11 - C-Frame Flange-Mount Cutout Dimensions
51
Figure 3.12 - D-Frame Flange-Mount Cutout Dimensions
52
Figure 3.13 - E-Frame Flange-Mount Cutout Dimensions
52
Verifying the Drive's Watts Loss Rating
53
Chapter 4 Wiring Requirements for the Drive
55
Power Wiring
55
Power Wire Sizes
57
Table 4.1 - Recommended Shielded Wire
57
Table 4.2 - Power Terminal Block Specifications
57
Using Input/Output Contactors
58
Control and Signal Wire
59
Recommended Motor Lead Lengths
59
Table 4.3 - Recommended Signal and Control Wire
59
Table 4.4 - I/O Terminal Block Specifications
59
Figure 4.1 - How to Calculate Motor Lead Lengths
60
Reflected Wave Compensation
61
Figure 4.2 - Inverter and Motor Line-To-Line Voltages
61
Figure 4.3 - Motor Overvoltage as a Function of Cable Length
62
Selecting Input Line Branch Circuit Protection
63
Table 4.5 - SP600 208/240 VAC Input Recommended Protection Devices
64
Table 4.6 - SP600 400/480 VAC Input Recommended Protection Devices
65
Table 4.7 - SP600 600 VAC Input Recommended Protection Devices
66
Chapter 5 Finding Wire-Routing Locations and Grounding the Drive
67
Routing Input, Motor Output, Ground, and Control Wiring for the Drive
67
Figure 5.1 - Typical Wire Routing and Terminal Block Locations (5 HP Drive Shown)
68
Grounding the Drive
69
Figure 5.2 - Typical Grounding
69
Figure 5.3 - Single-Point Grounding/Panel Layout
69
Chapter 6 Installing Power Wiring
71
Removing and Replacing the Cover
71
Removing and Replacing the Cover on NEMA
71
Drives
71
Removing and Replacing the Cover on NEMA 4X/12 Drives
72
Figure 6.1 - Removing the Drive Cover (NEMA 1 Drives)
72
Figure 6.2 - Removing the Drive Cover (NEMA 4X/12 Drives)
73
Locking the Cover
74
Figure 6.3 - Installing Plugs in Unused Holes in Conduit Entry Plate
74
Figure 6.4 - Location of Slots for User-Supplied Locks
74
Installing Output Power Wiring
75
Table 6.1 - Terminal Tightening Torques
75
Installing Input Wiring
76
Installing an Optional Transformer and Reactor
76
Table 6.2 - AC Line Reactors
76
Installing Branch Circuit Protection
77
Installing the Required External/Separate Input Disconnect
77
Installing Power Wiring from the AC Input Line to the Drive's Power Terminals
77
Figure 6.5 - Power Terminal Block
78
Figure 6.6 - Power Input Terminals on the Internal RFI Filter Option
78
Dynamic Braking Connections
79
Figure 6.7 - Simplified Dynamic Braking Schematic
79
Figure 6.8 - Protective Circuit for External Resistor Packages
80
Table 6.3 - Braking Resistor Capacity
81
Chapter 7 Installing Control Wiring
83
Stop Circuit Requirements
83
User-Initiated Stopping
84
Wiring the Signal and Control I/O
84
Table 7.1 - Wiring Signal and Control I/O to the Terminal Block
85
I/O Wiring Examples
87
Table 7.2 - I/O Wiring Examples
87
Wiring Diagram - Control and Motor
89
Figure 7.1 - I/O Wiring Diagram
89
Table 7.3 - Parameter Configuration for Figure 7.1 Wiring Example
90
Figure 7.2 - Wiring Diagram: Default Drive Configuration
91
Speed Reference Control
92
Auto Reference Sources
92
Manual Reference Sources
92
Changing Reference Sources
93
Auto/Manual Control
93
Figure 7.3 - Speed Reference Control Flowchart
93
Remote OIM Configuration
94
Figure 7.4- Speed Reference Selection
95
Chapter 8 Completing the Installation
97
Checking the Installation
97
Powering up after Installation Is Complete
98
Chapter 9 Using the LCD OIM
99
Connections
99
Figure 9.1 - SP600 LCD OIM
99
Installing and Removing the Local LCD OIM (NEMA 1 Drives Only)
100
Removing the Local LCD OIM While the Drive Is Powered
100
Figure 9.2 - Installing and Removing the Local LCD OIM (NEMA 1 Only)
100
Display Description
101
Figure 9.3 - the Display (Main Menu Shown)
101
Key Descriptions
102
Table 9.1 - Key Functions
102
LCD OIM Menu Structure
103
Figure 9.4 - LCD OIM Menu Structure
103
Figure 9.6 - Save to User Set
103
Powering up and Adjusting the LCD OIM
104
Selecting the Fast Power up Feature
104
Adjusting the Screen Contrast
104
Resetting the Display
104
Selecting a Device in the System
104
Using the LCD OIM to Program the Drive
104
Viewing and Adjusting Parameters
105
Figure 9.5 - Adjusting Parameters
105
Loading and Saving User Sets
106
Table 9.2 - How to Adjust each Parameter Type
106
Figure 9.7 - Assigning a Custom Name to a User Set
107
Monitoring the Drive Using the Process Display Screen on the LCD OIM
108
Figure 9.8 - Load from User Set
108
Displaying and Changing the OIM Reference
109
Figure 9.9 - Process (User) Display Screen
109
Figure 9.10 - OIM Reference Displayed
109
Customizing the Process Display Screen
110
Customizing the Function Keys
110
Figure 9.11 - Customizing the Process Display Screen
110
Customizing the Function Key Label Text
113
Setting the Display Timeout Period
113
Figure 9.13 - Customizing the Function Key Label Text
113
Selecting Reverse Video for the Process Display Screen
114
Controlling the Drive from the LCD OIM
114
Figure 9.14 - Selecting Reverse Video for the Process Display Screen
114
Selecting the Logic and Reference Source
115
Starting the Drive
115
Stopping the Drive
115
Figure 9.15 - Selecting the Control and Reference Source
115
Changing Motor Direction
116
Jogging the Drive
116
Starting up the Drive Using the LCD OIM
117
Preparing for Start-Up
117
Running the Start-Up Routines
118
Figure 10.1 - Accessing the Start-Up Routines
118
Figure 10.2 - Start-Up Menu
118
Table 10.1 - Quickstart Parameters
119
Other Start-Up Considerations
121
Sensorless Vector Performance
121
Operation over Wide Speed Ranges (>120 Hz)
121
Start/Stop Control
121
Figure 10.3 - Start/Stop Control Using the Local OIM
121
Speed Reference Source
122
Figure 10.4 - Two-Wire and Three-Wire Start/Stop Control
122
Figure 10.5 - Analog Speed Reference
122
Programming Basics
123
About Parameters
123
How Parameters Are Organized
124
Figure 11.1 - Example of Parameter Organization
124
Accessing the Parameters
125
Figure 11.2 - Accessing the Parameters Using the LCD OIM
125
Accessing Parameters by Group
126
Accessing Parameters by Number
126
Accessing Changed Parameters
126
Selecting the Parameter Access Level
127
Figure 11.3 - Parameter Access Levels
127
Figure 11.4 - Selecting the Parameter Access Level
127
Using the Parameter Access Level Password to Restrict Access to Other Parameter Levels
128
Figure 11.5 - Setting the Access Level Password
128
Using the Write-Protect Password to Ensure Program Security
129
Figure 11.6 - Setting the Write-Protect Password
129
Table 12.1 - Parameter List
133
Parameter Descriptions
135
Figure 12.1 - Motor OL Hertz (47)
141
Figure 12.2 - Custom V/Hz Curve
142
Figure 12.3 - Fan/Pump Curve
143
Figure 12.4 - Speed Limits
143
Figure 12.5 - Compensation (56)
144
Figure 12.6 - Speed Control Method
148
Figure 12.7 - Speed Limits
149
Figure 12.8 - Skip Freq Band (87)
150
Figure 12.9 - Logic Source Sel (89)
152
Figure 12.10 - Reference Selection
154
Table 12.2 - Default Values for Preset Speeds 1-7
156
Figure 12.11 - Trim Input Select
157
Figure 12.12 - Trim out Select (118)
158
Figure 12.13 - PI Configuration (124)
160
Figure 12.14 - PI Control (125)
162
Figure 12.15 - PI Regulator
162
Figure 12.16 - PI Preload Value
165
Table 12.3 - Dynamic User Set Mode
190
Table 12.4 - Analog Output Scaling
216
Table 12.7 - Drive Response to Jog Forward and Jog Reverse Inputs
220
Table 12.9 - Dynamic User Mode
224
Table 13.1 - Ready LED Status Definitions
235
Table 13.2 - Types of Alarms
236
Table 13.3 - Alarm Descriptions
237
Table 13.4 - Alarm Names Cross-Referenced by Alarm Numbers
239
Table 13.5 - Fault Types
240
Table 13.6 - Fault Descriptions and Corrective Actions
243
Table 13.7 - Fault Names Cross-Referenced by Fault Number
249
Table 13.8 - Test Point Codes and Functions
249
Table 13.9 - Drive Does Not Start from Start, Run, or Jog Inputs Wired to the Terminal Block
250
Table 13.10 - Drive Does Not Start or Jog from OIM
251
Table 13.11 - Drive Does Not Respond to Changes in Speed Command
252
Table 13.12 - Drive Does Not Operate in Manual Mode
253
Table 13.13 - Motor And/Or Drive will Not Accelerate to Commanded Speed
253
Table 13.14 - Motor Operation Is Unstable
253
Table 13.15 - Drive will Not Reverse Motor Direction
254
Table 13.16 - Stopping the Drive Results in a Decel Inhibit Fault
254
Table 13.17 - OIM Cables
255
Table 13.18 - NEMA 4 Covers
255
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