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iTRAK 2198T-G03-xxx-E Series
Rockwell Automation iTRAK 2198T-G03-xxx-E Series Manuals
Manuals and User Guides for Rockwell Automation iTRAK 2198T-G03-xxx-E Series. We have
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Rockwell Automation iTRAK 2198T-G03-xxx-E Series manual available for free PDF download: User Manual
Rockwell Automation iTRAK 2198T-G03-xxx-E Series User Manual (124 pages)
System with TriMax Bearings
Brand:
Rockwell Automation
| Category:
Industrial Equipment
| Size: 17.21 MB
Table of Contents
Table of Contents
3
Appropriate Use
7
Conventions
7
Preface
7
Summary of Changes
7
Additional Resources
8
Chapter 1 About the Itrak System
9
Start
9
Motor Module
12
Mover
14
Support Frame
15
Itrak Bus Conditioner Module
16
Power Supply
16
Gateway
17
2198T-G02-XXX-E Gateway
17
2198T-G03-XXX-E Gateway
22
Digital USB I/O Module
26
Catalog Number Explanation
27
Safety Information
28
Risk Assessment
28
General Assembly Instructions
28
Machine Guarding
29
Avoid Accidents, Injury, and Property Damage
30
Avoid Electrical Shock
30
Pinch Point Hazard
30
Protection against Contact with Hot Parts
31
Protection against Magnetic and Electromagnetic Fields
31
During Installation and Use
31
Safe Magnet Handling
34
Magnet Plate Keeper
34
Chapter 2 Install the Track
35
Before You Begin
35
Mount an Oval Track
36
Track Installation
35
Install the Lubrication System
41
What You Need
42
Mount the Lubricator Pumps
42
Wiring Lubrication Pump
43
Lubrication Pump Configuration
43
Chapter 3 Typical Itrak System with an Itrak Power Supply
45
Wire the Itrak System
48
Using Multiple Itrak Power Supplies
48
Connect Your Itrak System to a Kinetix 5700 Itrak Power Supply
45
Wire the Digital USB I/O Module
51
Wire the Gateway
52
Numbering the Motor Modules
53
Wire a 2918T-G02-XXX-E Gateway
54
Wire a 2918T-G03-XXX-E Gateway
55
Logix Designer Application Support
56
Power on Your System
57
Apply Power
58
Commission with Programming Manual
59
Chapter 4 Before You Power on the Track
57
Identify Controller
57
Identify Firmware Revision
57
Configure and Customize Project File
58
Chapter 5 Before You Begin
61
Maintenance
61
Preventive Maintenance
61
Cleaning
61
Add or Replace Components
62
Install or Remove a Position Magnet Assembly
62
Magnet Plate Assembly Installation
64
Install or Replace a Mover
66
Replace a Straight Motor Module
70
Replace a Curved Motor Module
72
Replace Mover Cam-Follower Wheels and Flexures
80
Install Top and Bottom Straight Rails
87
Install Transverse Straight Rails
91
Replace or Install Top and Bottom Straight Bearing Rail with
92
Lubrication Port
92
Install Curved Transverse Rail
94
Install a Top or Bottom Radial Curved Rail
95
Update Gateway Firmware
97
Firmware Update Troubleshooting
99
Downgrade Firmware
99
Update Motor Module Firmware
99
Lubrication
100
Initial Lubrication
101
Normal Operation Lubrication
101
Rockwell Automation Publication 2198T-UM002C-EN-P - March
102
Chapter 6
103
Troubleshooting
103
Category 3 Requirements According to en ISO 13849-1
111
Errors Codes
103
Chapter 7 Important Safety Considerations
111
Functional Safety Description
112
Performance Level and Safety Integrity Level (SIL)
112
Safety Distance Calculations
112
Stop Category Definition
112
Considerations for Category 1 Stop
113
Overall System Stopping Performance
113
Schematic and Block Diagrams
114
Itrak Power Supply
114
Chapter 8 Motor Modules
115
Controllers
116
Gateways
116
Movers and Magnets
116
Power Supplies
116
Appendix A Safety Labels
117
Index
119
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