Rockwell Automation 440R-EM4R2D Module Manuals

Manuals and User Guides for Rockwell Automation 440R-EM4R2D Module. We have 2 Rockwell Automation 440R-EM4R2D Module manuals available for free PDF download: User Manual

Rockwell Automation 440R-EM4R2D User Manual (90 pages)

Safety Relays

Brand: Rockwell Automation | Category: Relays | Size: 15 MB

Table of Contents
3
Definitions
7
Preface

7
Chapter 1 Hardware Features

9
- Multi-Position Switches
  9
Overview

9
Chapter 2 Mounting Dimensions

13
- DIN Rail Mounting and Removal
  13
  - Removal
    13
  - Spacing
    14
Installation

13
- Enclosure Considerations
  14
- Removable Terminals
  14
- Help Prevent Excessive Heat
  15
Chapter 3 Wiring Requirements and Recommendation

17
- Wire Size
  17
- Terminal Torque
  17
- Terminal Assignments
  17
Power, Ground, and Wire

17
- Connect a Power Supply
  19
- Ground the Relay
  19
- Safety Inputs
  19
  - Devices with Mechanical Contacts
    19
  - Devices with OSSD Output
    20
  - Safety Mats
    22
  - Safedge Safety Edges
    23
- Safety Outputs
  24
  - Electromechanical Outputs
    24
  - OSSD Outputs
    24
  - Surge Suppressors
    25
- Single Wire Safety Input and Output
  26
- Auxiliary Output
  27
- Reset and Monitor Input
  27
  - Automatic/Manual Reset
    28
  - Monitored Reset
    28
  - Monitor with Expansion Relays
    29
- Retriggerable Input
  29
- Jog Input
  30
Chapter 4 Switch Adjustment

31
Chapter 5 Indicators During Power-Up

35
- Indicators During Normal Operation
  35
- Indicators During Diagnostics
  36
Chapter 6

37
- CI Safety Relay
  37
- DI, DIS, and si Safety Relays
  37
Pulse Testing for Inputs

37
- Pulse Testing for OSSD Outputs
  38
Chapter 7

39
- Case 1
  39
- Case 2
  39
- Case 3
  40
- Off Delay, Non-Retriggerable
  39
- Off Delay, Retriggerable
  40
  - Case 1
    40
  - Case 2
    40
- On Delay
  40
  - Case 1
    41
  - Case 2
    41
- Jog
  41
  - Case 1
    42
  - Case 2
    42
  - Case 3
    42
Chapter 8

43
CI Safety Relay (Cat. No. 440R-S13R2)

43
Application and Wiring Examples

45
Chapter 9

45
Chapter 10 Webpage

51
Ethernet Communication

51
- Studio 5000 Logix Designer Add-On Profile (AOP)
  52
Chapter 11 Tools Needed

53
- Required Tools
  53
- Optional Tools
  53
- Follow These Steps
  53
Troubleshooting

53
Appendix A General Specifications

77
Appendix B Agency Certifications

83
- Compliance with European Union Directives
  83
  - EMC Directive
    83
  - Machine Safety Directive
    83
  - SIL Rating
    84
  - Performance Level/Category
    84
Index

85

Rockwell Automation 440R-EM4R2D User Manual (88 pages)

Guardmaster Safety Relays

Brand: Rockwell Automation | Category: Relays | Size: 15 MB

Table of Contents
3
Who Should Use this Manual
7
Summary of Changes
7
Download Firmware, AOP, EDS, and Other Files
7
Definitions
8
Additional Resources
8
Overview
9
Hardware Features
9
Removable Terminal Blocks
9
Status Indicators
9
Multi-Position Switches
9
Optical Communication Bus
10
CI Safety Relay (Cat. No. 440R-S13R2)
10
DI Safety Relay (Cat. No. 440R-D22R2)
10
DIS Safety Relay (Cat. No. 440R-D22S2)
10
EM Safety Relay (Cat. No. 440R-EM4R2)
10
EMD Safety Relay (Cat. No. 440R-EM4R2D)
10
Safety Relay (Cat. No. 440R-S12R2)
11
Installation
13
Mounting Dimensions
13
DIN Rail Mounting and Removal
13
Removal
13
Spacing
14
Removable Terminals
14
Enclosure Considerations
14
Help Prevent Excessive Heat
15
Power, Ground, and Wire
17
Wiring Requirements and Recommendation
17
Wire Size
17
Terminal Torque
17
Terminal Assignments
17
Ground the Safety Relay
19
Connect a Power Supply
19
Safety Inputs
19
Devices with Mechanical Contacts
19
Devices with OSSD Output
20
Safety Mats
21
Safedge Safety Edges
23
Safety Outputs
24
Electromechanical Outputs
24
OSSD Outputs
24
Surge Suppressors
25
Single Wire Safety Input and Output
26
Auxiliary Output
26
Reset and Monitor Input
27
Automatic/Manual Reset
27
Monitored Reset
28
Monitor with Expansion Relays
29
Retriggerable Input
29
Jog Input
29
Configuration
31
Introduction
31
Switch Adjustment
31
DI and DIS Safety Relays
32
EMD Safety Relay
32
Configuration Process
33
Five Steps to Configure Your GSR Safety Relay
33
Status Indicators
35
Status Indicators During Power-Up
35
Status Indicators During Normal Operation
35
Status Indicators During Diagnostics
36
Pulse Testing Functions
37
Pulse Testing for Inputs
37
CI Safety Relay
37
DI, DIS, and si Safety Relays
37
Pulse Testing for OSSD Outputs
38
EMD Safety Relay Timing Functions
39
Off Delay, Non-Retriggerable
39
Case 1
39
Case 2
39
Case 3
40
Off Delay, Retriggerable
40
Case 1
40
Case 2
40
On Delay
40
Case 1
41
Case 2
41
Jog
41
Case 3
42
Internal Circuit Block Diagrams
43
CI Safety Relay (Cat. No. 440R-S13R2)
43
DI Safety Relay (Cat. No. 440R-D22R2)
43
DIS Safety Relay (Cat. No. 440R-D22S2)
43
EM Safety Relay (Cat. No. 440R-EM4R2)
43
EMD Safety Relay (Cat. No. 440R-EM4R2D)
44
Safety Relay (Cat. No. 440R-S12R2)
44
Application and Wiring Examples
45
CI Safety Relay (Cat. No. 440R-S13R2)
45
DI Safety Relay (Cat. No. 440R-D22R2)
46
DIS Safety Relay (Cat. No. 440R-D22S2)
47
EM Safety Relay (Cat. No. 440R-EM4R2)
48
EMD Safety Relay (Cat. No. 440R-EM4R2D)
48
Safety Relay (Cat. No. 440R-S12R2)
50
Ethernet Communication
51
Webpage
51
Studio 5000 Logix Designer Add-On Profile (AOP)
52
Troubleshooting
53
Tools Needed
53
Required Tools
53
Optional Tools
53
Follow These Steps
53
View the Pwr/Fault Status Indicator (Step 1)
54
Check the Power Supply (Step 2)
56
Check Voltage
56
Verify Grounding at the Power Supply
57
Check Safety Device Inputs (Step 3)
58
Check Voltage-Free Contacts
58
Examine Pulse Test Waveforms
60
Effect of OSSD Test Pulses
61
Detect off Pulses
61
Capacitance Effect
61
Long Wire - Resistance Effect
62
Channel Simultaneity (Discrepancy)
63
Multiple-Channel Cycling
63
Recovery Time
64
Check the Single Wire Safety Circuit (Step 4)
64
SWS Connections L11 and L12
64
Check the Reset/Monitoring Circuit (Step 5)
66
Two-Handed Reset Operation
67
Applications with OSSD Outputs and Test Pulses
67
Check the Safety Outputs (Step 6)
67
Electromechanical Output Issues
67
OSSD Output Issues
69
Auxiliary Output Issues
71
EMD Expansion Safety Relay B1/B2 Inputs (Step 7)
74
Terminal Block Removal and Replacement
75
Terminal Block Removal
75
Terminal Block Replacement
75
Series, Version, and Manufacturing Date Code
76
Current Product Label
76
Old Product Label
76
Specifications
77
General
77
Environmental
77
Safety Inputs IN, IN1, and IN2
78
Reset Input
78
B1 Input
79
Safety Outputs
79
Auxiliary Output
80
Single Wire Safety (SWS)
80
Regulatory Approvals
81
Agency Certifications
81
Declaration of Conformity
81
CE Conformity
81
UKCA Conformity
81
Machine Safety Directive
82
SIL Rating
82
Performance Level/Category
82

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Rockwell Automation 440R-EM4R2D Module Manuals

Rockwell Automation 440R-EM4R2D User Manual (90 pages)

Table of Contents

Preface

Chapter 1 Hardware Features

Overview

Chapter 2 Mounting Dimensions

Installation

Chapter 3 Wiring Requirements and Recommendation

Power, Ground, and Wire

Chapter 4 Switch Adjustment

Chapter 5 Indicators During Power-Up

Chapter 6

Pulse Testing for Inputs

Chapter 7

Chapter 8

CI Safety Relay (Cat. No. 440R-S13R2)

Application and Wiring Examples

Chapter 9

Chapter 10 Webpage

Ethernet Communication

Chapter 11 Tools Needed

Troubleshooting

Appendix A General Specifications

Appendix B Agency Certifications

Index

Rockwell Automation 440R-EM4R2D User Manual (88 pages)

Table of Contents

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