Rockwell Automation 2099-BM12-S Manuals

Manuals and User Guides for Rockwell Automation 2099-BM12-S. We have 1 Rockwell Automation 2099-BM12-S manual available for free PDF download: User Manual

Rockwell Automation 2099-BM12-S User Manual (194 pages)

High Power Servo Drive

Brand: Rockwell Automation | Category: Servo Drives | Size: 13.72 MB

Table of Contents
3
Preface
7
Summary of Changes
7
About this Publication
7
Who Should Use this Manual
7
Conventions Used in this Manual
7
Additional Resources
7
Start
9
About the Drive System
10
Typical Drive System Diagrams
11
Catalog Number Explanation
16
Agency Compliance
16
CE and UK Requirements - System Without LIM
17
CE and UK Requirements - System with LIM
18
CE and UK Requirements - System with DC Common Bus
18
Through 8720MC-RPS
18
Install the Kinetix 7000 Drive System
19
System Design Guidelines
20
System Mounting Requirements
20
Transformer Selection
20
Circuit Breaker/Fuse Selection
21
Enclosure Selection
21
Minimum Clearance Requirements
25
Minimizing Electrical Noise
26
Bonding Modules
26
Bonding Multiple Subpanels
28
Establish Noise Zones
28
Cable Categories for Kinetix 7000 Systems
33
Noise Reduction Guidelines for Drive Accessories
34
Mount the Kinetix 7000 Drive
37
Kinetix 7000 Connector Data
39
Locate and Identify Connectors and Indicators
40
Digital and Analog Input/Output (IOD) Connector Pinout
43
General-Purpose I/O (GPIO) Terminal Block Connections
44
General-Purpose Relay (GPR) Terminal Block Connections
44
Motor Feedback (MF) Connector Pinouts
45
Auxiliary Feedback (AF) Connector Pinouts
47
Safe Torque off (STO) Terminal Block Connections
48
Control Power (CP) Terminal Block Connections
49
Power Terminal Block (PTB) Connections
49
Control Signal Specifications
52
Digital Inputs (IOD Connector)
52
Analog Inputs (IOD Connector)
58
Analog Outputs (IOD Connector)
60
General-Purpose I/O (GPIO Connector)
61
General-Purpose Relay (GPR Connector)
62
Sercos Connections
63
Safe Torque off (so Connector)
63
Control Power Specifications
63
Motor (MF) and Auxiliary Feedback (AF) Connections
64
Motor and Auxiliary Feedback Specifications
64
Connect the Kinetix 7000 Drive System
69
Basic Wiring Requirements
69
Building Your Own Motor Cables
70
Shielded Motor Cable
70
Required Cable Types
70
Cable Sizes
71
Conduit
71
General Wire Guidelines
72
Routing the Power and Signal Cables
72
Determine the Input Power Configuration
73
Grounded Power Configurations
73
Ungrounded Power Configurations
76
Set the Ground Jumper in Select Power Configurations
77
Remove the Ground Jumper on 2099-BM06-S, 2099-BM07-S, and 2099-BM08-S Drives
78
Drives
79
Drives
80
Grounding the Kinetix 7000 Drive System
80
Grounding Your System to the Subpanel
80
Grounding Multiple Subpanels
81
Motor Power Cable Shield Termination
81
Kinetix MPL Motor Connectors
82
Input Power Wiring Requirements
84
Acceptable Cable Types
84
Shielded/Armored Cable
84
Contactors
85
Power Wire Specifications
86
Power Wiring Guidelines
87
Wire the Kinetix 7000 Drive Connectors
87
Wire the Control Power (CP) Connector
87
Wire AC Input Power
88
Wire DC Input Power (Common Bus Configurations Only)
88
Wire the Safe Torque off (STO) Connector
89
Wire the General Purpose Relay (GPR) and General Purpose I/O
90
(GPIO) Connectors
90
Wire Motor Output Power
91
Wire the Motor Brake
91
Feedback and I/O Cable Connections
92
Flying-Lead Feedback Cable Pinouts
93
Wire Feedback and I/O Connectors
95
Connect Premolded Motor Feedback Cables
95
Wire Panel-Mounted Breakout Board Kits
96
Wire Low-Profile Connectors
97
External Shunt Module Connections
100
Sercos Fiber-Optic Cable Connections
100
Configure the Drive Modules
106
Node Addressing Examples
108
Configure the Logix Sercos Interface Module
110
Configure the Logix Controller
110
Configure the Sercos Module
112
Configure the Motion Group
114
Configure the Kinetix 7000 Drive Modules
117
Download the Program
125
Apply Power to the Drive
126
Test and Tune the Axes
129
Test the Axes
129
Tune the Axes
131
Configure Drive Parameters and System Variables
134
Tools for Changing Parameters
134
Safety Precautions
137
Interpret Error Codes and Status Indicators
138
Error Codes
138
Status Indicators
143
General System Anomalies
144
Logix/Drive Fault Behavior
146
Power Specifications
150
Circuit Breaker/Fuse Specifications
151
Contactor Ratings
152
Power Dissipation Specifications
152
General Specifications
153
Maximum Feedback Cable Lengths
153
Weight Specifications
153
Certifications
154
Environmental Specifications
155
AC Line Filter Specifications
155
AC Line Reactors
156
External Shunt Modules
157
Precharge Capacities of the Regenerative Power Supply
157
Product Dimensions
158
Interconnect Diagram Notes
162
Power Wiring Examples
163
Kinetix 7000 Drive/Rotary Motor Wiring Examples
172
Kinetix Safe Torque off Feature Block Diagram
182
Before You Begin
183
Upgrade Firmware
184

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Rockwell Automation 2099-BM12-S User Manual (194 pages)

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