Rockwell Automation 2080-LC20-20QWB Manuals

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Rockwell Automation 2080-LC20-20QWB User Manual (350 pages)

Programmable Controllers

Brand: Rockwell Automation | Category: Controller | Size: 34 MB

Table of Contents
3
Preface
11
About this Publication
11
Conformal Coated Catalogs
11
Download Firmware, AOP, EDS, and Other Files
11
Summary of Changes
11
Additional Resources
12
Hardware Overview
16
Hardware Features
16
Micro830 Controllers
16
Micro850 Controllers
17
Micro870 Controllers
19
Programming Cables
21
Embedded Serial Port Cables
21
Embedded Ethernet Support
22
About Your Controller
23
Programming Software for Micro800 Controllers
23
Obtain Connected Components Workbench Software
23
Use Connected Components Workbench Software
23
Controller Changes in Run Mode
23
Using Run Mode Change (RMC)
24
Uncommitted Changes
25
RMC Memory
25
Limitations of RMC
27
Using Run Mode Configuration Change (RMCC)
28
Using Modbus RTU Communication
29
Using Ethernet/Ip Communication
30
Safety Considerations
32
Disconnect Main Power
32
Safety Circuits
32
Power Distribution
33
Periodic Tests of Master Control Relay Circuit
33
Power Considerations
33
Isolation Transformers
33
Power Supply Inrush
33
Loss of Power Source
34
Input States on Power down
34
Other Types of Line Conditions
34
Preventing Excessive Heat
34
Master Control Relay
35
Using Emergency-Stop Switches
35
Install Your Controller
39
Controller Mounting Dimensions
39
Mounting Dimensions
39
DIN Rail Mounting
41
Panel Mounting
41
Panel Mounting Dimensions
42
System Assembly
43
Wire Your Controller
47
Wiring Requirements and Recommendation
47
Use Surge Suppressors
48
Recommended Surge Suppressors
49
Grounding the Controller
50
Wiring Diagrams
51
Controller I/O Wiring
55
Minimize Electrical Noise
55
Analog Channel Wiring Guidelines
55
Minimize Electrical Noise on Analog Channels
56
Grounding Your Analog Cable
56
Wiring Examples
56
Embedded Serial Port Wiring
57
Communication Connections
59
Overview
59
Supported Communication Protocols
59
Modbus RTU
61
CIP Serial Client/Server - DF1
61
Ascii
61
Modbus TCP Client/Server
61
CIP Symbolic Client/Server
62
CIP Client Messaging
63
Sockets Client/Server TCP/UDP
63
CIP Communications Pass-Thru
64
Examples of Supported Architectures
64
Use Modems with Micro800 Controllers
65
Making a DF1 Point-To-Point Connection
65
Construct Your Own Modem Cable
65
Configure Serial Port
66
Configure CIP Serial Driver
66
Configure Modbus RTU
68
Configure ASCII
70
Configure Ethernet Settings
71
Validate IP Address
72
Ethernet Host Name
73
Configure CIP Serial Driver
73
OPC Support Using Factorytalk Linx
73
Overview
75
Channel Configuration for DNP3 Slave
75
Serial Port Link Layer Configuration
76
Ethernet Layer Configuration
77
DNP3 Slave Application Layer Configuration
78
Serial Link Layer Configuration Parameters
78
Ethernet Layer Configuration Parameters
81
DNP3 Slave Application Layer Configuration Parameters
86
DNP3 Slave Application Layer
100
Function Codes
100
Internal Indications
104
DNP3 Objects and Controller Variables
105
DNP3 Object Data
106
DNP3 Configuration
107
DNP3 Data Set Object
107
Object Quality Flags
114
DNP3 Device Attribute Object
116
Event Reporting
117
Generate Events
117
DNP3 10K Event Logging
119
Control Generating Event
120
Report Event by Polled Response
121
Report Event by Unsolicited Response
121
Collision Avoidance
122
Time Synchronization
123
Diagnostics
124
Diagnostics for Ethernet Channel
125
Diagnostics for Secure Authentication
126
Function Codes
126
Implementation Table
127
Program Execution in Micro800
133
Overview of Program Execution
133
Execution Rules
134
Optional Module
134
Controller Load and Performance Considerations
135
Periodic Execution of Programs
135
Power up and First Scan
135
Variable Retention
136
Memory Allocation
136
Guidelines and Limitations for Advanced Users
137
Motion Control
139
PTO Motion Control
139
Use the Micro800 Motion Control Feature
140
Input and Output Signals
141
Motion Control Function Blocks
144
General Rules for the Motion Control Function Blocks
145
Motion Axis and Parameters
152
Axis States
153
Limits
154
Motion Stop
156
Motion Direction
157
Axis Elements and Data Types
158
Axis Error Scenarios
159
Mc_Engine_Diag Data Type
160
Function Block and Axis Status Error Codes
160
Major Fault Handling
162
Motion Axis Configuration in Connected Components Workbench
163
Add New Axis
163
Edit Axis Configuration
164
Axis Start/Stop Velocity
170
Real Data Resolution
170
PTO Pulse Accuracy
172
Motion Axis Parameter Validation
172
Delete an Axis
172
Monitor an Axis
173
Homing Function Block
173
Conditions for Successful Homing
174
Mc_Home_Abs_Switch
175
Mc_Home_Limit_Switch
176
Mc_Home_Ref_With_Abs
177
Mc_Home_Ref_Pulse
178
Mc_Home_Direct
179
Use PTO for PWM Control
179
POU Pwm_Program
181
HSC Feedback Axis
181
Use the High-Speed Counter and Programmable Limit Switch
183
High-Speed Counter Overview
183
Programmable Limit Switch Overview
183
What Is High-Speed Counter
184
Features and Operation
184
HSC Inputs and Wiring Mapping
185
High Speed Counter (HSC) Data Structures
187
HSC APP Data Structure
187
HSC STS (HSC Status) Data Structure
196
High-Speed Counter (HSC) Function Block
202
HSC Commands (Hsccmd)
203
HSC_SET_STS Function Block
204
Programmable Limit Switch (PLS) Function
205
PLS Data Structure
205
PLS Operation
206
PLS Example
207
HSC Interrupts
208
HSC Interrupt Configuration
208
HSC Interrupt POU
209
HSC Interrupt Status Information
210
Controller Security
213
Protected Mode
213
Exclusive Access
213
Password Protection
214
Compatibility
214
Work with a Locked Controller
215
Upload from a Password-Protected Controller
215
Debug a Password-Protected Controller
215
Download to a Password-Protected Controller
216
Transfer Controller Program and Password-Protect Receiving
216
Controller
216
Back up and Restore a Password-Protected Controller
217
Configure Controller Password
217
Recover from a Lost Password
217
Using the Memory Module Plug-In
218
Using Microsd Cards
221
Overview
221
Project Backup and Restore
222
Backup and Restore Directory Structure
223
Power-Up Settings in Configmefirst.txt
224
General Configuration Rules in Configmefirst.txt
226
Configmefirst.txt Errors
226
Deliver Project Updates to Customers through Email
227
Data Log
229
Data Log Directory Structure
230
Data Log Function (DLG) Block
231
Recipe
235
Recipe Directory Structure
236
Quickstart Projects for Data Log and Recipe Function Blocks
238
Use the Data Log Feature
239
Use the Recipe Feature
244
Modbus Mapping for Micro800
251
Modbus Mapping
251
Endian Configuration
251
Mapping Address Space and Supported Data Types
251
Example 1, Panelview 800 HMI (Master) to Micro800 (Slave)
252
Example 2, Micro800 (Master) to Powerflex 4M Drive (Slave)
253
Performance
256
Flash Upgrade Your Micro800 Firmware
257
Flash Upgrade from Microsd Card
259
Establish Communications between Rslinx and a Micro830/Micro850
262
Micro870 Controller through USB
262
Configure Controller Password
267
Set Controller Password
267
Change Password
269
Clear Password
269
Use the High-Speed Counter
270
Create the HSC Project and Variables
271
Assign Values to the HSC Variables
274
Assign Variables to the Function Block
276
Run the High-Speed Counter
277
Use the Programmable Limit Switch (PLS) Function
279
Forcing I/Os
280
Checking if Forces (Locks) Are Enabled
281
I/O Forces after a Power Cycle
282
Use Run Mode Change
282
Create the Project
283
Edit the Project Using Run Mode Change
285
Information about Using Interrupts
289
What Is an Interrupt
289
When Can the Controller Operation be Interrupted
290
Priority of User Interrupts
290
User Interrupt Configuration
291
User Fault Routine
292
User Interrupt Instructions
292
STIS - Selectable Timed Start
293
UID - User Interrupt Disable
293
UIE - User Interrupt Enable
294
UIF - User Interrupt Flush
295
UIC - User Interrupt Clear
296
Using the Selectable Timed Interrupt (STI) Function
297
Selectable Time Interrupt (STI) Function Configuration and Status
298
STI Function Configuration
298
STI Function Status Information
299
Using the Event Input Interrupt (EII) Function
299
Event Input Interrupt (EII) Function Configuration and Status
300
EII Function Configuration
300
EII Function Status Information
301
Troubleshooting
303
Status Indicators on the Controller
303
Normal Operation
305
Error Codes
305
Fault Types
305
Corrective Action for Recoverable and Non-Recoverable Faults
310
Retrieve a Fault Log
310
Controller Error Recovery Model
310
Calling Rockwell Automation for Assistance
311
PID Function Blocks
313
PID Function Block
314
IPIDCONTROLLER Function Block
316
How to Autotune
318
How Autotune Works
319
Troubleshooting an Autotune Process
320
PID Application Example
320
PID Code Sample
321
System Loading
323
Calculate Total Power for Your Micro830/Micro850/Micro870
323
Controller
323
Connect to Networks Using DF1
325
DF1 Full-Duplex Protocol
325
DF1 Half-Duplex Protocol
326
DF1 Half-Duplex Operation
326
Considerations When Communicating as a DF1 Slave on a Multi
327
Drop Link
327
Using Modems with Micro800 Programmable Controllers
327
Modem Control Line Operation
328
DF1 Full-Duplex
328
DF1 Half-Duplex Slave
328
DF1 Half Duplex Master
329
DF1 Radio Modem
329
Configure DF1 Half-Duplex Parameters
330
RTS Send Delay and RTS off Delay
330
Configure a Standard-Mode DF1 Half-Duplex Master Station
330
Minimum DF1 Half-Duplex Master ACK Timeout
332
Determining Minimum Master ACK Timeout
333
DF1 Half-Duplex Master Communication Diagnostics
333
Configure a Message-Based Mode DF1 Half-Duplex
334
Master Station
334
Configure a Slave Station
336
Configure Poll Timeout
337
DF1 Half-Duplex Slave Communication Diagnostics
338
Configure a Radio Modem Station
338
DF1 Radio Modem Communication Diagnostics
339
Configure the Store and Forward Table
340

Rockwell Automation 2080-LC20-20QWB User Manual (150 pages)

Programmable Controllers

Brand: Rockwell Automation | Category: Controller | Size: 10 MB

Table of Contents
3
About this Publication
7
Additional Resources
7
Conformal Coated Catalogs
7
Download Firmware, AOP, EDS, and Other Files
7
Preface

7
- Summary of Changes
  7
Chapter 1 Hardware Features

9
Hardware Overview

9
Chapter 2 Programming Software for Micro800 Controllers

13
- Obtain Connected Components Workbench Software
  13
- Use Connected Components Workbench Software
  13
- Controller Changes in Run Mode
  13
- Using Run Mode Change (RMC)
  13
  - Uncommitted Changes
    15
  - RMC Memory
    15
  - Limitations of RMC
    16
- Using Run Mode Configuration Change (RMCC)
  17
- Safety Considerations
  22
- Power Considerations
  23
  - Isolation Transformers
    23
  - Power Supply Inrush
    23
  - Loss of Power Source
    24
  - Input States on Power down
    24
  - Other Types of Line Conditions
    24
- Master Control Relay
  24
  - Using Emergency-Stop Switches
    25
- Preventing Excessive Heat
  24
About Your Controller

13
Chapter 3 Controller Mounting Dimensions

29
- Module Spacing
  29
- DIN Rail Mounting
  29
- Panel Mounting
  30
- Panel Mounting Dimensions
  30
Install Your Controller

29
Chapter 4 Wiring Requirements and Recommendation

33
- Wire Requirements
  33
Wire Your Controller

33
- Use Surge Suppressors
  34
  - Recommended Surge Suppressors
    35
- Grounding the Controller
  35
- Wiring Diagrams
  36
- Controller I/O Wiring
  41
- Wiring Analog Channels
  43
Chapter 5 Overview

47
Communication Connections

47
- Supported Communication Protocols
  47
  - Modbus RTU
    48
  - CIP Serial Client/Server - RS-232 Only
    48
  - Ascii
    48
  - Modbus TCP Client/Server
    48
  - CIP Symbolic Client/Server
    49
  - CIP Client Messaging
    50
  - Sockets Client/Server TCP/UDP
    50
- CIP Communications Pass-Thru
  50
  - Examples of Supported Architectures
    50
- Use Modems with Micro800 Controllers
  51
  - Making a DF1 Point-To-Point Connection
    51
  - Construct Your Own Modem Cable
    51
- Configure Serial Port
  52
  - Configure CIP Serial Driver
    53
  - Configure Modbus RTU
    54
  - Configure ASCII
    55
- Configure Ethernet Settings
  56
  - Validate IP Address
    57
  - Ethernet Host Name
    57
- OPC Support Using Factorytalk Linx
  57
Chapter 6 Overview of Program Execution

59
- Execution Rules
  60
Program Execution in Micro800

59
Chapter 7 Operation Mode

65
Controller Security

65
Chapter 8 Overview

69
Using the Micro800 Remote LCD

69
- Text Display Mode
  70
  - Startup Screen
    70
  - Navigate the Remote LCD
    71
  - Main Menu
    71
  - User-Defined Screens
    74
- USB Mode
  70
- ASCII Code for Special Characters
  75
- Backup and Restore
  75
Chapter 9 Overview

79
- Project Backup and Restore
  79
Using Microsd Cards

79
- Datalog
  85
  - Datalog Directory Structure
    86
  - Datalog Function (DLG) Block
    86
- Recipe
  90
  - Recipe Directory Structure
    90
  - Recipe Function (RCP) Block
    91
- Quick Start Projects for Datalog and Recipe Function Blocks
  93
  - Use the Recipe Feature
    97
Appendix A Modbus Mapping

103
Modbus Mapping for Micro800 Controllers

103
Appendix B Status Indicators on the Controller

109
- Normal Operation
  110
Troubleshooting

109
- Error Codes
  110
  - Fault Types
    110
  - Corrective Action for Recoverable and Non-Recoverable Faults
    115
- Retrieve a Fault Log
  115
- Calling Rockwell Automation for Assistance
  116
- Controller Error Recovery Model
  116
Appendix C Update Your Micro800 Controller Firmware

117
- Firmware Update from Microsd Card
  119
Quick Starts

117
- Establish Communications between Rslinx and a Micro820 Controller through USB
  121
- Configure Controller Password
  125
  - Set Controller Password
    125
  - Change Password
    126
  - Clear Password
    127
- Forcing I/Os
  127
  - Checking if Forces (Locks) Are Enabled
    128
  - I/O Forces after a Power Cycle
    129
- Using Run Mode Change
  129
  - Create the Project
    129
  - Edit the Project Using Run Mode Change
    131
PID Function Blocks

135
Appendix D PID Function Block

136
- IPIDCONTROLLER Function Block
  137
- How to Auto Tune
  139
  - How Auto Tune Works
    140
- PID Application Example
  141
- Troubleshooting an Auto Tune Process
  141
Index

145

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Rockwell Automation 2080-LC20-20QWB Manuals

Rockwell Automation 2080-LC20-20QWB User Manual (350 pages)

Table of Contents

Rockwell Automation 2080-LC20-20QWB User Manual (150 pages)

Table of Contents

Preface

Chapter 1 Hardware Features

Hardware Overview

Chapter 2 Programming Software for Micro800 Controllers

About Your Controller

Chapter 3 Controller Mounting Dimensions

Install Your Controller

Chapter 4 Wiring Requirements and Recommendation

Wire Your Controller

Chapter 5 Overview

Communication Connections

Chapter 6 Overview of Program Execution

Program Execution in Micro800

Chapter 7 Operation Mode

Controller Security

Chapter 8 Overview

Using the Micro800 Remote LCD

Chapter 9 Overview

Using Microsd Cards

Appendix A Modbus Mapping

Modbus Mapping for Micro800 Controllers

Appendix B Status Indicators on the Controller

Troubleshooting

Appendix C Update Your Micro800 Controller Firmware

Quick Starts

PID Function Blocks

Appendix D PID Function Block

Index

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