ROBWAY RCI-4100 Manuals

ROBWAY RCI-4100 Manuals

Manuals and User Guides for ROBWAY RCI-4100. We have 1 ROBWAY RCI-4100 manual available for free PDF download: Operation And Installation

ROBWAY RCI-4100 Operation And Installation

ROBWAY RCI-4100 Operation And Installation (187 pages)

Tension-Based System

Brand: ROBWAY | Category: Controller | Size: 13 MB

Table of Contents

Table of Contents
3
Important Safety Notices

9
1 System Description

11
- General
  11
- Capabilities
  11
- Hazardous Area
  11
- Available Options
  11
- References
  11
- Limited Product Warranty
  12
- Intended Audience
  12
- Personnel Qualifications
  12
2 Installation

13
- Setting up the Crane
  13
- Power Supply
  13
- Installing Boom Components
  13
  - Boom Angle Sensor (Eex D)
    14
  - Tension Cell Type
    15
  - Single Sheave Dynamometer with Load Pin
    16
  - Telescopic Boom Length Sensor
    17
  - Anti-Two-Block (Optional Item)
    18
  - Cabling (Sensors)
    19
  - Display Unit (Ex Ib)
    20
  - Hazardous Area Control Unit (if Not Safe Area)
    20
  - Setting DIP Switches for Cable Length
    21
  - Cable Glands
    22
  - Safe Area Control Unit (if Not Hazardous Area)
    22
  - Cabling Instructions
    23
  - Earthing
    24
- Switch Inputs
  24
- Relay Outputs
  24
  - Motion-Cut Output Rl-1
    24
- Installing Slew Ring Components
  25
  - Restricted Slew Zone Encoder
    25
  - Proximity Switch (for Optional Restricted Slew Zone Feature)
    26
- Installing Winch Components
  27
  - Hook Height Winch Encoder
    27
3 Operating Instructions

29
4 Data Logging and Data Downloading

37
5 Uploading Crane Software Using Sd Card

39
6 Function Code Descriptions

41
- Exit Calibration Mode
  41
- Main Load
  41
- Aux Load
  41
  - View Calibrated Aux Load
    41
  - Calibrate Light Aux Load
    41
  - Calibrate Heavy Aux Load
    41
  - Calibrate High Angle
    42
- Length (Telescopic Cranes Only)
  42
  - View Uncalibrated Length Input
    42
  - View Calibrated Length Input
    42
  - Calibrate Short Length
    42
  - Calibrate Long Length
    42
- View Uncalibrated Transducer 1 Input
  42
- View Uncalibrated Transducer 2 Input
  42
- Offset and Gain Adjustment
  42
  - Set Gain and Offset for Channels 1 to 8
    43
- Number of Sensor Samples to Average
  44
- Load Chart View Mode
  44
- View Digital Inputs
  44
- Set Year
  44
- Set Day and Month
  44
- Set Time
  44
- Download Logger Contents to Pc or Sd Card
  44
- Erase Logger Contents
  45
- Alter Calibration Data
  45
- Clear All Calibration Data - Use Extreme Caution
  46
- Main Winch Slack Rope Threshold
  46
- Aux Winch Slack Rope Threshold
  46
- User Variables (SWL % Alarms, Motion Cut)
  46
- User Variables (Crane Geometry)
  46
- User Variables (Data Logging Setup Parameters)
  46
- Load / Angle Correction
  46
- Main Winch Rigging Swl
  47
- Auxiliary Winch Rigging Swl
  47
- Boom Height Offset
  47
- Metric/Imperial Units Switching
  47
- Time Delay for Motion Cut Return
  47
- Slew Encoder (if Applicable)
  47
- Hoist Rope Friction Compensation
  47
7 Calibration

49
8 Troubleshooting

59
9 Inspection

71
- Pre-Installation
  71
- Post-Installation
  72
- Post-Commissioning
  72
  - Detailed Inspection
    72
  - Periodic Inspection
    73
  - Visual Inspection from Floor Level
    73
- Inspection and Test Schedule
  74
10 Maintenance

75
11 General Specifications

77

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