Ricoh M132 Manuals

Manuals and User Guides for Ricoh M132. We have 1 Ricoh M132 manual available for free PDF download: Service Manual

Ricoh M132 Service Manual

Ricoh M132 Service Manual (840 pages)

Brand: Ricoh | Category: Printer | Size: 9 MB

Table of Contents

M132 Service Manual

5
- Documentation History
  4
- Table of Contents
  5
- Product Information
  18
- Specifications
  20
- Machine Configuration
  21
- Printer
  21
- Guidance for those Who Are Familiar with Predecessor Products
  23
- Overview
  24
- Component Layout
  24
- Paper Path
  26
- Drive Layout
  27
- Installation
  28
- Environment
  30
- Installation Requirements
  30
- Machine Level
  31
- Minimum Space Requirements
  32
- Power Requirements
  33
- Main Machine Installation
  34
- Installation Overview
  34
- Power Socket for Peripheral
  35
- Installation Flow Chart
  36
- Moving the Machine
  36
- Transporting the Machine
  36
- 1200-Sheet Lct Installation (D631)
  37
- Component Check
  37
- Installation Procedure
  38
- Side Fence Position Change
  40
- Component Check
  41
- Bridge Unit Installation (D634)
  41
- Installation Procedure
  42
- 1000-Sheet Finisher (D588)
  46
- Accessory Check
  46
- Installation Procedure
  47
- 3000-Sheet Finisher (D636)
  50
- Accessory Check
  50
- Installation Procedure
  51
- Support Tray Installation
  54
- Punch Unit Installation (D570)
  55
- Component Check
  55
- Installation Procedure
  56
- Installation Procedure
  60
  - Tray Heater
    62
- Accessory Check List
  60
- Output Jogger Unit Installation (B703)
  60
- Tray Heater
  64
- Installation Procedure
  64
- Tray Heater (Optional Paper Feed Unit)
  64
- Component Check
  64
- Installation Procedure
  65
- For Installing the Tray Heater in the D580 (Two-Tray Paper Feed Unit)
  65
- For Installing the Tray Heater in the D581 (LCT)
  67
- External Usb Keyboard Installation
  71
- Installation Procedure
  71
- Controller Options
  73
- Overview
  73
- Controller Options
  74
- Board, SD Card Slots
  74
- Important Notes about SD Card Appli Move
  76
- Overview
  76
- Application Merge
  76
- Move Exec
  77
- Undo Exec
  78
- Preventive Maintenance
  80
- Pm Tables
  82
- Replacement and Adjustment
  84
- General Cautions
  86
- Laser Unit
  86
- Used Toner
  86
- Special Tools and Lubricants
  87
- Special Tools
  87
- Lubricants
  87
- Lower Inner Cover
  88
- Front Door, Upper and Lower Inner Cover
  88
- Upper Inner Cover
  88
- Exterior Covers
  88
- Left Cover
  89
- Rear Cover
  89
- Right Rear Cover
  90
- Top Right and Top Rear Cover
  91
- Operation Panel
  91
- When Installing the New Operation Panel
  93
- Paper Exit Cover
  93
- Output Tray
  93
- Laser Unit
  95
- Caution Decal Locations
  95
- Laser Unit
  96
- Laser Synchronization Detector
  97
- Polygon Mirror Motor
  97
- Ld Unit
  98
- Laser Beam Pitch Adjustment
  99
- Pcdu
  101
- Pcdu (Photoconductor and Development Unit)
  101
- Drum
  102
- Reinstallation
  102
- Pick-Off Pawls
  104
- Pick-Off Pawl Position Adjustment
  104
- Charge Roller and Cleaning Roller
  105
- Drum Cleaning Blade
  106
- Re-Installation
  106
- ID Sensor
  106
- Development Roller
  107
- Development Filter
  107
- Development
  107
- Cleaning Procedure
  108
- Developer
  109
- Td Sensor
  112
- Transfer
  113
- Transfer Belt Unit
  113
- Transfer Belt
  114
- Toner Overflow Sensor
  116
- Transfer Belt Cleaning Blade
  116
- Paper Feed
  117
- Paper Feed Unit
  117
- Tray 1 and Tray 2
  117
- Pick-Up, Feed and Separation Rollers
  118
- Tray 1 and Tray 2
  118
- Tray Lift Motor
  119
- Tray 1 and Tray 2
  120
- Relay, Tray Lift, Paper End and Paper Feed Sensors
  120
- Registration Sensor
  121
- Reinstall the Registration Sensor
  122
- Fusing
  123
- Fusing Unit
  123
- Web Roller Unit
  124
- Brake Pad
  125
- Web Holder Roller and Web Rollers
  126
- Installing a New Web Holder Roller
  127
- Installing New Web Rollers
  128
- Pressure Roller Cleaning Roller
  129
- Thermostats
  130
- Thermistor
  131
- Hot Roller Strippers
  132
- Fusing Lamps
  133
- Hot Roller and Pressure Roller
  135
- Paper Exit
  136
  - Paper Exit Unit
    136
  - Fusing Exit, Paper Overflow, and Paper Exit Sensors
    137
- Paper Exit Unit
  138
- Junction Jam Sensor
  138
- Paper Exit Motor
  138
- Duplex
  139
- Duplex Unit
  139
- Right Door Cover
  141
- Duplex Door Sensor
  142
- Duplex Entrance Sensor
  142
- Duplex Exit Sensor
  143
- Duplex/By-Pass Motor
  145
- Duplex Inverter Motor
  146
- By-Pass Paper Size Sensor/By-Pass Paper Length Sensor
  148
- By-Pass
  148
- When Reinstalling the By-Pass Paper Size Sensor
  150
- By-Pass Paper End Sensor
  151
- By-Pass Pick-Up, Feed and Separation Roller, Torque Limiter
  151
- By-Pass Feed Clutch
  152
- Drive Area
  153
- Paper Feed Clutch
  153
- Tray 1 and Tray 2
  153
- Development Paddle Motor
  153
- Transfer/Development Motor
  154
- Drum Motor
  154
- Fusing Motor
  155
- Web Motor
  156
- Transfer Belt Contact Motor
  157
- Paper Feed Motor
  157
- Registration Motor
  158
- Toner Supply Motor
  159
- Electrical Components
  160
- Controller Unit
  160
- Controller Board
  160
- Before Replacing the Controller Board in the Model Without HDD
  160
- Replacement Procedure
  160
- When Installing the New Controller Board
  162
- After Installing the Controller Board
  162
- Mother Board
  163
- Bcu
  166
- When Installing the New BCU
  166
- Bridge Board
  167
- Iob
  167
- High Voltage Power Supply
  168
- Psu
  168
- Fusing Exhaust Fan
  169
- When Installing the Fusing Exhaust Fan
  169
- Controller Fan
  169
- When Installing the Controller Fan
  169
- Sd Usb Board
  170
- Lcdc Board
  171
- When Installing the New LCDC Board
  172
- Print Adjustments
  173
- Overview
  173
- Printing
  173
- Registration - Leading Edge/Side-To-Side
  173
- Blank Margin
  174
- Parallelogram Image Adjustment
  176
- Main Scan Magnification
  176
- Touch Screen Calibration
  177
- Service Tables
  180
- Service Program Mode
  182
- Service Program Mode Operation
  182
- Service Mode Lock/Unlock
  182
- Entering Sp Mode
  182
- If the Power Is Already on
  182
- If the Power Is Already off
  182
- Service Program Mode Tables
  183
- Service Table Key
  183
- Service Program Mode Tables
  184
- Sp Tables
  184
- Service Main Sp Tables
  185
- Sp1-XXX
  185
  - Sp1-XXX: Feed
    195
- Engine Main Sp Tables-1
  196
- Engine Main Sp Tables-2
  204
- Sp2-XXX: Drum
  204
- Engine Main Sp Tables-3
  209
- Sp3-XXX: Process
  209
- Engine Main Sp Tables-4
  210
  - Sp5-XXX: Mode
    211
- Engine Main Sp Tables-5
  212
- Engine Main Sp Tables-6
  261
- Sp6-XXX: Peripherals
  261
  - Sp7-XXX: Data Log
    267
- Engine Main Sp Tables-7
  268
- Engine Main Sp Tables-8
  281
- Sp8-XXX: Data Log2
  281
- Engine Main Sp Tables-9
  308
- Input Check Table
  308
- Copier
  308
- APS Original Size Detection
  313
- 3000-Sheet Finisher (D636)
  314
- 1000-Sheet Finisher (D588)
  317
- Output Check Table
  318
- Copier
  318
- 1000-Sheet Finisher (D588)
  323
- 3000-Sheet Finisher (D636)
  324
- Updating the Firmware
  326
- Before You Begin
  326
- Updating Firmware
  327
- Preparation
  327
- Updating Procedure
  327
- Error Messages
  328
- Firmware Update Error
  329
- Recovery after Power Loss
  329
- Handling Firmware Update Errors
  330
- Error Message Table
  330
- Uploading Nvram Data (Sp5-824)
  332
- Uploading/Downloading Nvram Data
  332
- Downloading Nvram Data (Sp5-825)
  333
- Self-Diagnostic Mode
  334
- Self-Diagnostic Mode at Power on
  334
- Self-Diagnostic Test Flow
  335
- Detailed Self-Diagnostic Mode
  335
- Using the Debug Log
  336
- Overview
  336
- Switching on and Setting up Save Debug Log
  336
- 4-Digit Entries for Keys 1 to 10
  339
- Key to Acronyms
  340
- Retrieving the Debug Log from the HDD
  341
- Procedure
  342
- Smc List Card Save Function
  342
- SMC List Card Save
  342
- Overview
  342
- File Names of the Saved Smc Lists
  344
- Error Messages
  344
- Troubleshooting
  346
- Service Call Conditions
  348
- Sc Code Descriptions
  349
- SC Tables: Sc1Xx
  349
- SC Tables: Sc2Xx
  350
- SC Tables: Sc3Xx
  353
- SC Tables: Sc4Xx
  356
- SC Tables: Sc5Xx
  358
- SC Tables: Sc6Xx
  367
- SC Tables: Sc7Xx
  374
- SC Tables: Sc8Xx
  388
- SC Tables: Sc9Xx
  410
- Electrical Component Defects
  415
- Sensors
  415
- Switches
  419
- Blown Fuse Conditions
  420
- Fuses
  421
- Energy Saving
  422
- Energy Save
  424
- Energy Saver Modes
  424
- Timer Settings
  424
- Energy Save Effectiveness
  425
- Recommendation
  425
- Return to Stand-By Mode
  425
- Paper Save
  426
- Effectiveness of Duplex/Combine Function
  426
- Duplex
  426
- Combine Mode
  426
- Duplex + Combine
  427
M132 Appendices

431
- Appendix: General Specifications
  437
- General Specifications
  437
- Main Frame
  437
  - Power Consumption
    439
- Printer Controller
  440
- North America
  442
- Paper Feed
  442
- Supported Paper Sizes
  442
- Europe/ Asia
  445
- 3000 Sheet Finisher (D636)
  448
- Paper Exit
  448
- 1000-Sheet Finisher (D588)
  451
- Printer Drivers
  453
- Software Accessories
  453
- Utility Software
  454
- Lct 2000-Sheet (D581)
  455
- Optional Equipment
  455
- Two-Tray Paper Feed Unit (D580)
  455
- Bridge Unit (D634)
  456
- Lct 1200-Sheet (D631)
  456
- 1000-Sheet Finisher (D588)
  457
- Lower Tray
  457
- Upper Tray
  457
- 3000-Sheet Finisher (D636)
  458
- Punch Unit (D570) for 3000-Sheet Finisher
  461
- Output Jogger Unit (B703)
  462
- Appendix: Pm Tables
  463
- Mainframe
  465
- Maintenance Tables
  465
- Options
  469
- SM Appendix
  469
- 1200-Sheet LCT (D631)
  470
- Paper Feed Unit (D580)
  470
- 1000-Sheet Finisher (D588)
  471
- 2000-Sheet LCT (D581)
  471
- 3000-Sheet Finisher (D636)
  472
- 3000-Sheet Finisher Punch Unit (D570)
  472
- Bridge Unit (D634)
  472
- Appendix: Service Program Mode Tables
  475
- Entering Sp Modes
  475
- If the Power Is Already off
  475
- If the Power Is Already on
  475
- Service Sp Tables
  475
- Sp1-XXX
  475
- Engine Sp Tables-1
  485
- Engine Sp Tables-2
  486
- Sp2-XXX: Drum
  501
- Engine Sp Tables-3
  525
- Sp3-XXX: Process
  525
- Engine Sp Tables-4
  528
- Sp4-XXX: Scanner
  528
- Engine Sp Tables-5
  529
- Sp5-XXX: Mode
  529
- Engine Sp Tables-6
  588
- Sp6-XXX: Peripherals
  588
- Engine Sp Tables-7
  595
- Sp7-XXX: Data Log
  595
- Engine Sp Tables-8
  612
- Sp8-XXX: Data Log2
  612
- Copier
  639
- Input Check
  639
- APS Original Size Detection
  644
- 3000/2000-Sheet (Booklet) Finisher (D636/D637)
  645
- Options
  645
- 1000-Sheet Finisher (D588)
  648
- Copier
  650
- Output Check
  650
- 1000-Sheet Finisher (D588)
  656
- 3000 /2000-Sheet (Booklet) Finisher (D636/D637)
  657
- Test Pattern Printing
  659
- Sp5749 Import/Export
  661
  - Exporting Device Information
    665
  - Importing Device Information
    667
  - 1000-Sheet Finisher
    668
-Sheet Finisher B408/D588

669
- Main Pcb
  671
- Replacement and Adjustment
  671
- Stapler Unit
  672
- Motors
  673
- Shift Motor
  673
- Stapler Motor
  673
- Lower Transport Motor
  674
- Upper Transport Motor and Exit Motor
  674
- Motors and Sensors
  675
- Preparation
  675
- Stack Height Sensor
  676
- Stapler Tray Paper Sensor
  676
- Lower Tray Lift Motor
  677
- Stack Feed-Out Motor
  677
- Jam Detection
  678
- Troubleshooting
  678
- Dip Switch Settings
  679
- Service Tables
  679
- Detailed Descriptions
  680
- General Layout
  680
- Electrical Component Layout
  681
- Electrical Component Description
  683
- Drive Layout
  685
- Junction Gates
  686
- Sort/Stack Mode
  686
- Staple Mode
  686
- Upper Tray Mode
  686
- Upper Tray
  687
- Lower Tray Up/Down Mechanisms
  688
- Paper Shift Mechanism
  689
- Jogger Unit Paper Positioning Mechanism
  690
- Exit Guide Plate
  691
- Stapler Mechanism
  692
- Stapler Unit Movement Mechanism
  693
- Paper Feed-Out Mechanism
  694
Bridge Unit Bu3030/Bu3060 (D386/D634)

697
- Read this First
  699
- Bridge Unit Control Board
  701
- Replacement and Adjustment
  701
- Bridge Unit Drive Motor
  702
- Tray Exit Sensor
  703
- Relay Sensor
  704
- Details
  705
- Mechanical Component Layout
  705
- Drive Layout
  706
- Electrical Component Layout
  707
- Electrical Component Description
  708
- Junction Gate Mechanism
  709
  - Paper Feed Unit
    710
  - Replacement and Adjustment
    714
  - Exterior Cover
    714
  - Electrical Components
    715
  - Lift Motors
    715
  - Upper and Lower Paper Feed Clutches
    716
  - Main Board
    717
  - Pick-Up, Paper Feed and Separation Rollers
    719
  - Lift, Paper End, and Relay Sensors
    720
  - Large Capacity Tray
    721
Large Capacity Tray (D538/D581)

723
- Exterior Cover
  725
- Left and Right Tray
  725
- Replacement and Adjustment
  725
- Changing the Tray Size
  726
- Electrical Components
  727
- End Fence Hp Sensor/Paper End Sensor 2
  727
- Paper Height Sensors on Paper Storage Side
  727
- Tray Lift Motor
  728
- Main Board
  729
- Tray Motor
  729
- Stack Transport Clutch
  730
- Feed
  731
- Paper Feed Unit
  731
- Pick-Up, Feed and Separation Rollers
  732
- Paper Feed, Paper End, Lift and Relay Sensors
  733
Rt3020 - 1200-Sheet Lct (D631)

736
- Covers
  740
- Rear Cover
  740
- Replacement and Adjustment
  740
- Right Door
  740
- Front and Top Covers
  741
- Paper Feed
  742
- Pick-Up, Paper Feed and Separation Rollers
  742
- Drive
  743
- Paper Feed Clutch
  743
- Paper Feed Motor
  743
- Tray Lift Motor
  744
- Electrical Components
  745
- Lct Set Switches
  745
- Main Board
  745
- Rear
  745
- Down Switch
  746
- Front
  746
- Paper Feed, Paper End, Tray Lift and Relay Sensors
  747
- Stack Sensor
  748
- Side Fence Position Change
  749
- Component Layout
  750
- Details
  750
- Electrical Component Layout
  751
- Electrical Component Descriptions
  752
- Drive Layout
  754
- Paper Feed
  755
- Paper Feed Mechanism
  755
- Tray Lift Mechanism
  756
- Tray Lifting Conditions
  756
- Tray Lowering Conditions (Full-Down Position)
  756
  - Paper Height and End Detection
    757
- Tray Lowering Conditions (Paper Supply Position)
  756
Booklet Finisher Sr3020 (B803)/ Sr3110 (D637)/Sr4020 (D373) Finisher Sr3030 (B805)/

761
- Covers
  767
- Exterior Covers
  767
- Replacement and Adjustment
  767
- Upper Tray, End Fence
  768
- Main Unit
  769
- Upper Tray Limit Sensor, Limit Switch
  769
- Positioning Roller
  770
- Proof Tray Exit Sensor
  771
- Upper Tray Height Sensors 1, 2
  771
- Exit Guide Plate, Upper Tray Exit Sensor
  772
  - Proof Tray Full Sensor
    773
- Finisher Entrance Sensor
  773
- Pre-Stack Tray Exit Sensor
  774
- Corner Stapler
  775
- Stapler Unit
  775
- Positioning Roller
  776
- Fold Unit
  777
- Fold Unit Entrance Sensor
  779
  - Fold Unit Exit Sensor
    780
- Stack Present Sensor
  781
- Folding Horizontal Skew Adjustment (for B804 Only)
  782
- Fold Vertical Skew Adjustment (for B804 Only)
  785
- Booklet Stapler
  787
- Booklet Stapler Unit
  787
- Booklet Stapler Motor
  788
- To Reattach the Booklet Stapler Motor
  789
  - Detailed Section Descriptions
    790
  - Component Layout
    790
  - General Layout
    790
  - Summary of Electrical Components
    797
  - Proof Mode
    808
  - Shift Mode
    808
  - Staple Mode
    809
  - Tray Movement Mechanism
    812
  - Lower Tray (B804 Only)
    814
  - Corner Stapling
    817
  - Stacking and Jogging
    817
  - Stapler Movement
    818
  - Booklet Stapling (B804 Only)
    820
  - Booklet Pressure Mechanism
    820
  - Booklet Stapling and Folding
    821
  - Booklet Stapling and Folding Mechanisms
    827
  - Upper Tray Output
    830
  - Feed out Stacking
    831
  - Overview of Operation
    832
  - Punch Mechanisms
    835
  - Punch Hopper Mechanism
    838
  - Finisher Jam Detection
    839

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