Ricoh BOOKLET MAKER BK5010 Manuals

Manuals and User Guides for Ricoh BOOKLET MAKER BK5010. We have 4 Ricoh BOOKLET MAKER BK5010 manuals available for free PDF download: Service Manual, Installation Manual, Operating Instructions Manual, Technical Bulletin

Ricoh BOOKLET MAKER BK5010 Service Manual (284 pages)

Brand: Ricoh | Category: Booklet makers | Size: 8.03 MB

Table of Contents
5
1 Installation Procedure

15
- Installation Requirements
  15
  - Minimum Space Requirements
    15
  - Power Requirements
    16
- Installation Flow Chart
  17
- Booklet Maker Installation
  19
  - Accessory Check
    19
  - Installation Procedure
    20
  - Adjustments
    27
  - Connectors
    34
  - Check the Installation
    35
- Cover Feeder Installation
  36
  - Accessory Check
    36
  - Installation Procedure
    37
  - Enabling the Cover Feeder
    50
  - Check the Installation
    51
- Trimmer Installation
  53
  - Accessory Check
    53
  - Installation Procedure
    54
  - Adjustments
    57
  - Docking
    60
  - Connectors
    63
  - Check the Installation
    66
- Book Folder Installation
  69
  - Accessory Check
    69
  - Installation Procedure
    70
  - Adjustments
    74
  - Docking
    77
  - Connectors
    79
  - Auto Set Thickness Bracket
    80
  - Check the Installation
    82
2 Preventive Maintenance Schedule

85
- Pm Table
  85
3 Replacement and Adjustment

87
- General Cautions
  87
- Special Tools and Lubricants
  89
  - Special Tools
    89
  - Required Tools
    91
  - Lubricants
    91
  - Symbols Used in Text
    91
- Covers
  93
  - Front and Rear Cover
    93
  - Infeed Cover
    94
  - Infeeder
    95
  - Outfeed Cover
    96
- Upper Top Cover
  97
- Rear Top Cover
  98
- Top Cover Assembly
  99
- Interlock Switch S16 &S17
  102
- Area a
  103
  - Infeed Module
    103
  - Paper Infeed Sensor
    104
  - Infeed Transport Module
    105
  - Infeed Transport Wheel
    106
  - Infeed Motor M1 & Sensor Q2
    107
  - Side Guides
    108
  - Side Jogger Motor M3 & Sensor Q12
    109
  - Side Guide Transmission &Sensor Q13
    110
  - Back Jogger Module & Sensor Q3
    112
  - Back Jogger Fingers
    114
  - Back Jogger Motor M2
    116
  - Stapler Head
    117
  - Stapler Head Retraction Distance
    120
  - Stapler Motor M4
    121
  - Stapler Assy Drive Bar & Sensor Q14
    122
  - Clincher Bar Assembly
    123
  - Cleaning Clincher Points
    124
  - Set Transport Drive Alignment
    125
  - Pressure Roller
    127
  - Set Transport Motor M5
    128
  - Thick Set Sensor Q36
    129
- Area B
  131
- Area C
  135
  - Staple / Fold Position Motor M9 & Sensor Q10
    135
  - Length Transmission Shaft & Sensor Q11
    136
  - Fold Stop Gate Motor M8 & Sensor Q7
    138
  - Fold Stop Gate
    139
  - Fold Knife Motor M7 & Sensor Q15
    140
  - Fold Transmission Module
    142
  - Fold Transmission Belt & Sensor Q9
    143
  - Fold Roller Motor M6
    145
  - Fold Transmission Gear Assemblys
    147
  - Fold Distance Bracket
    148
  - Upper Folder Roller
    149
  - Lower Folder Roller
    151
  - Outfeed Sensor
    153
- Pcb
  155
- Md3Dc Pcb "H
  155
- Upper Md6Dc Pcb "B
  156
- Lower Md6Dc Pcb "C
  157
- Interlock Pcb "D
  158
- Cpu Pcb and Copier Interface Pcb "A
  159
- Addon Pcb "F
  161
  - Lcd Panel
    162
  - Stacker
    163
    
    Stacker Module
    163
    
    Stacker Motor M1
    164
  - Booklet Quality Adjustment
    165
    
    Staple Stop Gate Parallelism
    165
    
    Side Guide Parallelism
    167
    
    Staple Position to Clincher
    168
    
    Stapler Pressure
    171
    
    Clincher Points Height
    172
    
    Clincher Pressure
    173
    
    Staple and Fold Position
    175
    
    Fold Skew
    177
    
    Staple Position on Square Formed Spine
    178
  - Power Requirements
    179
    
    Tapping the Transformer
    179
4 Troubleshooting

181
- Fault Code Descripitions
  181
- Blown Fuse Conditions
  213
- Leds
  215
- Test Points
  221
5 Service Tables

227
- Service Program Mode
  227
  - Service Program Mode Tables
    230
  - Eeprom Reset
    238
- Software Download
  239
- Self-Diagnostic Mode
  245
  - Detailed Self-Diagnostic Mode
    246
  - Paper Size Reset
    247
- Cf Service
  251
- Bf Service
  253
6 Detailed Section Descriptions

255
- Electrical Component List
  255
  - Front View
    257
  - Rear View
    258
- Connector View
  259
- Outfeed Upper View
  260
- Outfeed Lower View
  261
- Infeed Upper View
  262
- Infeed Lower View
  263
- Infeed Module View
  264
- Stacker Module View
  265
- Board Structure
  267
  - Controller Cpu
    268
  - Controller Md6Dc
    269
  - Controller Md3Dc
    271
  - Controller Md3Dc, Continues
    272
- Booklet Making Process
  273
  - Size Adjustment
    277
- Major Specifications
  279
- Attachement to Bellini
  280
- Peripherals Specification
  281
  - Book Folder Bf5010
    282
- Booklet Maker
  283

Ricoh BOOKLET MAKER BK5010 Operating Instructions Manual (62 pages)

Stapler Folder Reference

Brand: Ricoh | Category: All in One Printer | Size: 3.54 MB

Booklet Maker Bk5010
1
Operating Instruction
1
Table of Contents
3
What You Can Do with this Machine

5
Guide to Components

7
- Booklet Maker
  7
Options

10
- Cover Feeder
  10
- Trimmer
  11
- Book Folder
  13
Control Panel

15
1 Basics

17
Docking / Undocking

17
- Docking the Booklet Maker
  17
- Undocking the Booklet Maker
  18
Turning on / off the Main Power

19
- Booklet Maker, Cover Feeder, Trimmer and Book Folder
  19
Check Staples, Staple Cartridge and Stapler Head

20
Emptying the Trim bin

22
2 Making Booklets

23
Changing Settings

23
- General Procedure
  23
- Setting Paper Size
  23
  - Selecting Standard Paper Sizes
    23
  - Custom Paper Size
    24
- Stapling
  24
  - Selecting Stapling on or off
    24
- Trimming
  25
  - Selecting Trimming on or off
    25
  - Adjusting the Cutting Margin
    26
- Covers
  26
  - Selecting Cover Feeder Mode
    26
  - Loading Covers
    27
- Book Folding
  28
  - General
    28
- Setting Mode
  28
  - Procedure
    28
On-Line/Off-Line

29
- Off-Line Mode
  29
- On-Line Mode
  29
Begin On-Line Production

30
3 Tools

31
The Tools Screen

31
- Units
  31
- Software Version
  31
- Language
  32
- Air Separation
  33
- Double Sheet Detection
  33
- Service Access
  34
4 Jobs

35
Storing and Deleting Jobs

35
- Storing a New Job
  35
- Recalling a Job
  36
5 Clearing Misfeed(S)

37
- General
  37
Booklet Maker

38
- Clearing Misfeed(S)
  38
  - Inside the Booklet Maker
    38
Trimmer

39
- Clearing Misfeed(S)
  39
  - Clearing Misfeed in Input Area
    39
  - Clearing Misfeed in Exit Area
    40
Cover Feeder

41
- Clearing Misfeed(S) in Vertical Transport Area
  41
Book Folder

42
- Clearing Misfeed(S)
  42
  - Inside the Book Folder
    42
  - Exit Area
    42
6 Troubleshooting

43
Fault Codes

43
- General
  43
- General Fault Codes
  44
  - Clear Misfeed(S)
    44
  - Close Cover(S)
    44
- Booklet Maker Fault Codes
  45
  - Check Staples
    45
  - Set too Thick
    45
- Trimmer Fault Codes
  45
  - Trim bin Full
    45
- Cover Feeder Fault Codes
  45
  - Misfeed
    45
  - Double Feed
    45
  - Load Covers
    46
- Book Folder Fault Codes
  47
  - Feed Errors
    47
7 Remarks

49
Do's and Don'ts

49
Where to Put Your Machine

50
- Machine Environment
  50
- Power Connection
  50
- Access to Machine
  51
Maintaining Your Machines

52
- Cover Feeder
  52
  - Cleaning Feed Rollers and Paper Separator Pad
    52
- Book Folder
  53
  - Cleaning Feed Belts
    53
8 Specification

55
Machine Specifications

55
- Booklet Maker BK5010
  55
- Cover Feeder CF5010 (Option)
  56
- Trimmer TR5010 (Option)
  56
- Book Folder BF5010 (Option)
  57
Index

58

Ricoh BOOKLET MAKER BK5010 Installation Manual (74 pages)

Brand: Ricoh | Category: Booklet makers | Size: 8.73 MB

Ricoh BOOKLET MAKER BK5010 Technical Bulletin (3 pages)

Plockmatic Booklet Maker

Brand: Ricoh | Category: Booklet makers | Size: 1.45 MB

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More Ricoh Manuals

Ricoh BOOKLET MAKER BK5010 Manuals

Ricoh BOOKLET MAKER BK5010 Service Manual (284 pages)

Table of Contents

1 Installation Procedure

2 Preventive Maintenance Schedule

3 Replacement and Adjustment

4 Troubleshooting

5 Service Tables

6 Detailed Section Descriptions

Ricoh BOOKLET MAKER BK5010 Operating Instructions Manual (62 pages)

Table of Contents

What You Can Do with this Machine

Guide to Components

Options

Control Panel

1 Basics

Docking / Undocking

Turning on / off the Main Power

Check Staples, Staple Cartridge and Stapler Head

Emptying the Trim bin

2 Making Booklets

Changing Settings

On-Line/Off-Line

Begin On-Line Production

3 Tools

The Tools Screen

4 Jobs

Storing and Deleting Jobs

5 Clearing Misfeed(S)

Booklet Maker

Trimmer

Cover Feeder

Book Folder

6 Troubleshooting

Fault Codes

7 Remarks

Do's and Don'ts

Where to Put Your Machine

Maintaining Your Machines

8 Specification

Machine Specifications

Index

Ricoh BOOKLET MAKER BK5010 Installation Manual (74 pages)

Ricoh BOOKLET MAKER BK5010 Technical Bulletin (3 pages)

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