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Manuals and User Guides for RFL 9785. We have
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RFL 9785 manuals available for free PDF download: Instruction Manual, Instruction Data
RFL 9785 Instruction Manual (325 pages)
PROGRAMMABLE ON/OFF POWERLINE CARRIER SYSTEM
Brand:
RFL
| Category:
Touch terminals
| Size: 8 MB
Table of Contents
Warnings and Safety Summary
3
Table of Contents
7
Section 1. PRODUCT INFORMATION
21
Section 8 September
22
Section 22 March
23
Section 5 April
24
Figure 2-1. RFL 9785 Programmable ON/OFF Powerline Carrier System
31
Purpose of Equipment
32
Purpose of this Manual
32
Features
33
Physical Description
34
System Specifications
34
Table 2-1. Minimum Permissible Channel Spacings and Delays Times
35
Terminal Configuration
35
Table 2-2. RFL 9785 Modules, General Information
36
Figure 2-2. Typical Block Diagram of RFL 9785 Chassis
37
Rfl 9785 Subassemblies
37
Section 2. GENERAL INFORMATION
31
Section 8. POWER AMPLIFIER MODULE
38
System Theory of Operation
40
Section 3. INSTALLATION
43
Introduction
43
Unpacking
43
Mounting
44
Figure 3-1. Mounting Dimensions, RFL 9785 Programmable ON/OFF Powerline Carrier System
44
Ventilation
45
Connections
46
Figure 3-2. Rear Panel View of Typical RFL 9785 TX/RX Chassis (Dwg. No. D-106577-A)
51
Section 4. OPERATING INSTRUCTIONS
52
Introduction
52
Front Panel Controls and Indicators
52
Jumpers and Switch Settings
52
Figure 4-1. Controls and Indicators, RFL 9785 Front Panel
53
Table 4-1. Controls and Indicators, RFL 9785 Front Panel
54
Table 4-2. Controls and Indicator Information for RFL 9785 System Modules
55
Figure 4-2. Locations of Circuit Board Modules in a Typical RFL 9785 Chassis (Dwg. No. D-106577-A)
56
Power Supply Considerations
57
Input and Output Voltages
57
Transmit Functions
58
Receiver Functions
59
Figure 4-3. 9785 Fail Conditions
60
Initial Start-Up Procedure
62
Table 4-3. Input Attenuator Settings
64
Section 5. MAINTENANCE
65
Introduction
65
Removal and Replacement
66
Fuse Replacement
69
Table 5-1. Fuse Replacement Data, RFL 9785 Power Supply I/O Modules
69
Corrective Maintenance
70
Extender Card
70
How to Arrange for Servicing
70
Section 6. am LOGIC MODULE
71
Description
71
Figure 6-1. RFL 9785 am Logic Module
71
Specifications
72
Theory of Operation
72
Figure 6-2. Block Diagram, am Logic Module
75
Controls and Indicators
76
Table 6-1. Controls and Indicators, RFL 9785 am Logic Module
76
Table 6-2. Switch Settings, DIP Switch SW1
77
Table 6-3. Switch Settings, DIP Switch SW1-6, -7, -8
77
Table 6-4. Switch Settings, DIP Switch SW2-1, -2, -3, -4
77
Table 6-5. Switch Settings - Block Hold Timer, DIP Switch SW2-6, -7, -8
78
Figure 6-3. Controls and Indicators, RFL 9785 am Logic Module
79
Figure 6-4. Schematic, RFL 9785 am Logic (Dwg. No. D-106544-C) Sheet 1 of 2
81
Section 7. TRANSMITTER MODULE
83
Description
83
Figure 7-1. RFL 9785 Transmitter Module
83
Specifications
84
Theory of Operation
85
RFL 9785 RFL Electronics Inc
85
Figure 7-2. Transmitter Module Block Diagram
85
Figure 7-3. Block Diagram of a Basic DDS
86
Controls and Indicators
87
Table 7-1. Controls and Indicators, RFL 9785 Transmitter Module
87
Figure 7-4. Controls and Indicators, RFL 9785 Transmitter Module
88
Figure 7-5. Schematic, RFL 9785 Transmitter (Drawing No. D-106509-C) Sheet 1 of 2
91
Figure 8-1. RFL 9785 Power Amplifier Module
93
Specifications
94
Figure 8-2. Controls and Indicators, RFL 9785 Power Amplifier Module
96
Table 8-1. Controls and Indicators, RFL 9785 Power Amplifier Module
97
Section 9. RFL 9508 RF CHASSIS
99
Introduction
99
Figure 9-1. RFL 9508 RF Chassis Front Views
99
Module Descriptions, Rfl 9508 Rf Chassis
100
Figure 9-2. Front View of RFL 9508 RF Chassis
100
Table 9-1. Modules Included in 9508 RF Chassis
100
Figure 9-3. RFL 9508 RF Chassis Block Diagram
101
Figure 9-4. RFL 9508 Power Amplifier
102
Figure 9-5. RFL 9508 Power Amplifier, Power Supply
104
Table 9-2. Input Voltage Ranges of Power Amplifier Power Supplies
104
Figure 9-6. 9508 Power Amplifier Power Supply, Block Diagram
105
Figure 9-7. Tx Filter, Top View
106
Figure 9-8. Balance Board
107
Figure 9-9. Line Board
108
Figure 9-10. Block Diagram, RFL 9508 Line Board
110
Figure 9-11. RFL 9508 Rx Filter Board
111
Figure 9-12. RFL 9508 Rx Connection Board
112
Figure 9-13. RFL 9508 Attenuator Board
113
Figure 9-14. RFL 9508 RF Motherboard, Rear View
114
Table 9-3. Motherboard Rear Panel Connector Assignments
114
Table 9-4. TB1 Terminal Assignments
115
Module Placement in the Rf Chassis (50W Systems)
116
Figure 9-15. Module Placement in a Typical RFL 9508 RF Chassis (Top View)
116
Table 9-5. Module Placement in RF Chassis (50W System)
116
Cabling in the Rf Chassis
118
Table 9-6. 9508 RF Chassis Cables
118
Figure 9-16. Cable Connections in the RF Chassis
119
Module Placement in the Rf Chassis (100W Systems)
120
Figure 9-17. Module Placement in Auxiliary 3U RF Chassis for 100W Systems (Top View)
120
Setting Jumpers in the 9508 Rf Chassis
121
Table 9-7. Analog Chassis Jumper Configurations and Other Settings
121
Figure 9-18. Circuit Board of 50W Power Amp, Locations of Jumpers, Connectors, Switches and Potentiometers
122
Table 9-8. Function of Jumpers, Connectors and Potentiometers on Power Amp
123
Table 9-9. Function of DIP Switches SW1 and SW2 on Power Amp Board
124
Table 9-10. Tx Filter Setup Jumpers
125
Figure 9-19. Location of Jumpers on Tx Filter, PC Board 107828-2
126
Figure 9-20. Location of Jumpers on Tx Filter, PC Board 107828-1
127
Table 9-11. Setting Jumpers on Balance Board
128
Figure 9-21. Location of Jumpers on Line Board
129
Table 9-12. Line Board Setup Jumpers and Switch Setting
130
Figure 9-22. Location of Jumpers on Rx Filter Board, Showing Jumper Groupings
132
Rear Panel Wiring for 9780/85 for 50W Applications
134
Figure 9-23. Rear Panel Wiring of Typical RFL 9785, 2W System, 50W Chassis
134
Rear Panel Wiring for 9780/85 for 100W Applications
135
Figure 9-24. Rear Panel Wiring of Typical RFL 9785, 2W System, 100W Chassis
135
Figure 9-25. 9508 Line Board (B-103094-E)
136
Section 23 November
136
Figure 9-26. 9508 Tx Filter (D-107829-D)
137
Figure 9-27. 9508 RX Filter (PLCI- LINRXV1.1.DSN)
138
Figure 9-28. 9508 Attenuator Board (B-107814-B)
139
Figure 9-29. 9508 Balance Board, PLCI (B-107819-A)
140
Figure 9-30. 9508 RF Mother Board (B-103099-C)
141
Section 10. OUTPUT FILTER MODULES
142
Description
142
Figure 10-1. Typical RFL 9785 Output Filter Module (Without Reflected Power Meter Option)
142
Specifications
143
Theory of Operation
144
Controls and Indicators
144
Table 10-1. Controls and Indicators, RFL 9785 Output Filter Modules
145
Figure 10-2. Controls and Indicators, RFL 9785 Output Filter Modules (106530-1 to 106530-5)
146
Figure 10-3. Controls and Indicators, RFL 9785 Output Filter Modules (106530-11 to 106530-15)
146
Table 10-2. RFL 9785 Output Filter Modules, Frequency Ranges
147
Figure 10-4. Schematic, RFL 9785 Output Filters Without RPM, Assy Nos. 106530-1 to -5 (Dwg. No. D-106534-D)
148
Figure 10-5. Schematic, RFL 9785 Output Filters with RPM, Assy Nos. 106530-11 to -15 (Dwg. No. D-106534-1-H)
149
Section 11. RECEIVER DOWNSHIFTER MODULE
150
Description
150
Figure 11-1. RFL 9785 Receiver Downshifter Module
150
Specifications
151
Theory of Operation
151
Figure 11-2. Block Diagram, RFL 9785 Receiver Downshifter Module
152
Controls and Indicators
154
Table 11-1. Controls and Indicators, RFL9785 Receiver Downshifter Module
154
Table 11-2. Receive Frequency Select Switches
155
Figure 11-3. Controls and Indicators, RFL 9785 Receiver Downshifter Module
156
Figure 11-4. Schematic, RFL 9785 RX Downshifter (Dwg. No. D-106579-E) Sheet 1 of 2
158
RFL 9785 RFL Electronics Inc
158
Section 12. RECEIVER DETECTOR MODULE
160
Description
160
Figure 12-1. RFL 9785 Receiver Detector Module
160
Specifications
161
Theory of Operation
162
Figure 12-2. Block Diagram, RFL 9785 Receiver Detector Module
162
Controls and Indicators
164
Table 12-1. Controls and Indicators, RFL 9785 Receiver Detector Module
164
Figure 12-3. Controls and Indicators, RFL 9785 Receiver Detector Module
165
Figure 12-4. Schematic, RFL 9785 RX Detector (Dwg. No. D-106519-F) Sheet 1 of 2
168
Introduction
170
Figure 13-1. Views of Sequence of Events/Irig-B Module and SOE/IRIG-B I/O Module
170
Section 13. SEQUENCE of EVENTS/IRIG-B MODULE
170
Table 13-1. Events Recorded by the RFL 9785 Sequence of Events Module
171
Figure 13-2. Controls and Indicators for RFL 9785 SOE/IRIG-B Module
173
Table 13-2. Controls and Indicators, RFL 9785 SOE/IRIG-B Module
174
Figure 13-3. Schematic, RFL9785 SOE/IRIG-B (Dwg. No. D-106484-1-D) Sheet 1 of 2
176
Figure 13-4. Board and Panel Views of RFL 9785 SOE/IRIG-B I/O Module
178
Sequence of Events/Irig-B I/O Module
178
Figure 13-5. Controls and Indicators for the RFL 9785 SOE/IRIG-B I/O Module
179
Table 13-3. Controls and Indicators, RFL 9785 SOE/IRIG-B I/O Module
179
Figure 13-6. Schematic, RFL 9785 SOE/IRIG-B I/O (Dwg. No. D-106479-B)
180
Establishing Communications
181
Figure 14-1. Making Connections from the PC to the RFL 9785 Front Cover
181
Introduction
181
Figure 14-2. Making Connections from the PC to the RFL 9785 Rear Connector
182
Viewing April Commands
182
Displaying April Help
183
Figure 14-3. APRIL Main Menu
183
Figure 14-4. Typical Values Display for 9785 Operating Mode
184
Viewing the Values Display
184
Figure 14-5. Typical Programming Menu
186
The Programming Mode
186
Figure 14-6. Typical Parameter Settings Display
188
Figure 14-7. Typical Read Settings Menu
190
Reading Parameter Settings
190
Viewing Configuration and Software Information
190
Figure 14-8. Typical Configuration and Software Version Display
191
Figure 14-9. Typical Update Display
191
The Update Mode
191
Figure 14-10. Typical Sequence-Of-Events Menu
192
The Sequence-Of-Events Mode
192
Figure 14-11. Typical Directory of Events Display
194
Figure 14-12. Typical Individual Event Record
195
The Window Remote April Mode
195
Password Protection
196
Section 15. VOICE MODULE
197
Description
197
Figure 15-1. RFL 9785 Voice Module
197
Specifications
198
Theory of Operation
198
Figure 15-2. Input Signal from RL 9785 Transmitter Module
198
Figure 15-3. Block Diagram, RFL 9785 Voice Module
199
Controls and Indicators
202
Table 15-1. Controls and Indicators, RFL9785 Voice Module
202
Figure 15-4. Controls and Indicators, RFL 9785 Voice Module
203
Figure 15-5. Schematic, RFL 9785 Voice Module (Dwg. No. D-106569-C)
205
Voice Filter
206
Figure 15-6. RFL 9785 Voice Filter
206
Figure 15-7. Controls and Indicators, and Component Locator Drawing, RFL 9785 Voice Filter
207
Table 15-2. Controls and Indicators, RFL 9785 Voice Filter
207
Figure 15-8. Schematic, RFL 9785 Voice Filter (Dwg. No. D-106584-B)
208
Section 16. CHECKBACK MODULE
209
Description
209
Figure 16-1. RFL 9785 Checkback Module, Front Panel View
209
Figure 16-2. Two-Terminal Line Testing
210
Figure 16-3. Three-Terminal Line Testing
210
Figure 16-4. Four-Terminal Line Testing
210
Specifications
211
Typical Checkback Application
211
Figure 16-5. Checkback Testing of Typical Two-Terminal System
211
Theory of Operation
213
Figure 16-6. Block Diagram, RFL 9785 Checkback Module
215
Controls and Indicators
216
Table 16-1. Controls and Indicators, RFL 9785 Checkback Module Front Panel
216
Figure 16-7. Controls and Indicators, RFL 9785 Checkback Module Front Panel
217
Table 16-2. Controls and Indicators, RFL 9785 Checkback Module Circuit Board
218
Figure 16-8. Controls and Indicators, RFL 9785 Checkback Module Circuit Board
219
Checkback Testing
220
Figure 16-9. APRIL Commands for Use with Checkback Module
223
Figure 16-10. Typical Alarm Display
224
Figure 16-11. Typical Values Display
224
Figure 16-12. Typical Read Settings Menu
226
Figure 16-13. Typical Configuration and Software Version Display
226
Figure 16-14. Typical UPDATE Screen
227
Figure 16-15. Typical Programming Menu
228
Figure 16-16. Typical Programmed Parameter Settings List - Master Mode
230
Figure 16-17. Typical Programmed Parameter Settings List - Remote Mode
231
Figure 16-18. Typical Test Menu
236
Figure 16-19. Typical Test Routine List
236
Figure 16-20. Schematic, RFL 9785 Checkback (Dwg. No. D-106529-C) Sheet 1 of 3
239
Figure 17-1. RFL 9785 Checkback Communications Module
242
Section 17. CHECKBACK COMMUNICATIONS MODULE
242
Figure 17-2. Schematic, RFL 9785 Checkback Communications Module (Dwg. No. C-106649-A)
244
Figure 18-1. RFL 9785 Power Supply Module
245
Power Supply Module
246
Table 18-1. Characteristics of RFL 9785 Power Supply Modules
246
Table 18-2. Controls and Indicators, RFL 9785 Power Supply Module
249
Figure 18-2. Controls/Indicators/Component Locator Drawing, for 9785 Power Supply Module (Assy No. 106535-1)
250
Figure 18-3. Schematic, RFL 9785 Power Supply 48/125 VDC (Dwg. No. D-106539-K)
251
Figure 18-4. Controls and Indicators, and Component Locator Dwg, for RFL 9785 Power Supply Module
252
Figure 18-5. Schematic, RFL 9785 Power Supply 250 VDC (Dwg. No. D-106539-2-G)
254
Power Supply I/O Modules
255
Table 18-3. Characteristics of RFL 9785 Power Supply I/O Modules
255
Figure 18-6. Controls and Indicators, RFL 9785 Single Power Supply I/O Module
256
Table 18-4. Controls and Indicators, RFL 9785 Single Power Supply I/O Module
256
Figure 18-7. Schematic, RFL 9785 Power Supply I/O (Dwg. No. B-106459-B)
257
Figure 18-8. Controls and Indicators, RFL 9785 Dual Power Supply I/O Module
258
Table 18-5. Controls and Indicators, RFL 9785 Dual Power Supply I/O Module
258
Figure 18-9. Schematic, RFL 9785 Power Supply I/O Dual (Dwg. No. B-106459-1-B)
260
Figure 18-10. Controls and Indicators, RFL 9780/85 External Amp Power Supply I/O
261
Table 18-6. Controls and Indicators, RFL 9780/85 External Amp Power Supply I/O Module
261
Section 2 June
262
Introduction
245
Section 18. POWER SUPPLY MODULE & POWER SUPPLY I/OMODULE
245
Section 19. I/O MODULES
263
Introduction
263
Table 19-1. RFL 9785 I/O Modules Application Information
264
Solid State Input I/O Module
265
Figure 19-2. Solid State Input I/O Module, Rear Panel View
265
Table 19-2. Controls and Indicators, Solid State Input I/O Module
266
Figure 19-3. Controls and Indicators, Solid State Input I/O Modules
267
Figure 19-4. Schematic, RFL 9785 Solid-State Input I/O (Dwg. No. D-106439-3-A)
269
Figure 19-5. Schematic, RFL 9785 Solid-State Logic Level Input I/O (Dwg. No. D-106439-5-B)
270
Solid State Input/Output I/O Module
271
Figure 19-6. Typical Solid State Input/Output I/O Module, Rear Panel View
271
Table 19-3. Solid-State Input/Output I/O Modules, General Information
271
Figure 19-7. Controls/Indicators, Solid State Input/Output I/O Modules (Assy. No. 106635-1 and -2)
272
Figure 19-8. Controls/Indicators, Solid State Logic Level Input/Output I/O Modules (Assy. No. 106635-3 and -4)
273
Table 19-4. Controls and Indicators, Solid State Input/Output I/O Modules (Assembly No. 106635-1, -2, -3, and -4)
274
Figure 19-9. Schematic, RFL 9785 Solid State Input/Output I/O (Dwg. No. D-106639-C) Sheet 1 of 2
275
Figure 19-10. Schematic, RFL 9785 SS Logic Level Input/Output I/O (Dwg. No. D-106639-5-C) Sheet 1 of 2
277
Alarm Relay I/O Module
279
Figure 19-11. Alarm Relay I/O Module, Rear Panel View
279
Table 19-5. Alarm Outputs
279
Figure 19-12. Schematic, RFL 9785 Alarm Relay I/O (Dwg. No. D-106469-C)
281
Rf Line I/O Module
282
Figure 19-13. RFL Line I/O Module, Rear Panel View
282
Figure 19-14. Controls and Indicators, RFL Line I/O Module
283
Table 19-6. Controls and Indicators for RF Line I/O Module
283
Figure 19-15. Schematic, RFL 9785 RF Line I/O (Dwg. No. C-106599-B)
284
Current Limit I/O Module
285
Figure 19-16. Current Limit I/O Module, Rear Panel View
285
Figure 19-17. Schematic Digram, Current Limit I/O Module
286
External Power Amp I/O Module
287
Figure 19-18. External Power Amp I/O Module, Rear Panel View
287
Table 19-7. Logic Straps
288
Table 19-8. Logic Straps
288
Figure 19-19. Controls and Indicators, External Power Amp I/O Module (Assembly No. 106675-1)
289
Figure 19-20. Schematic, RFL 9785 External Power Amp I/O (Dwg. No. D-106679-1-B)
290
Skewed Hybrid I/O
291
Figure 19-21. Controls and Indicators, RFL 9785 Skewed Hybrid I/O
293
Table 19-9. Controls and Indicators, RFL 9785 Skewed Hybrid I/O
293
Figure 19-22. Schematic, RFL 9785 Skewed Hybrid (Dwg. No. D-106629-A)
294
Section 20. CHASSIS ASSEMBLY
296
Figure 20-1. RFL 9785 Chassis Assembly, Front View with Cover Removed
296
Figure 20-2. Schematic, RFL 9785 Tx/Rx Motherboard (Dwg. No. D-106549-2-A)
298
Introduction
299
Table 21-1. Checkback Alarm Chassis, General Information
299
Section 21. CHECKBACK ALARM CHASSIS
299
Figure 21-1. RFL 9785 Checkback Alarm Chassis, Front and Rear Views
299
Figure 21-2. Schematic, RFL 9785 Checkback Alarm (Dwg. No. D-106659-A)
301
Section 22. SIMPLIFIED COMMISSIONING PROCEDURE
302
Simplified Commissioning Procedure
302
Figure 22-1. Controls and Indicators, 9785 Output Filter Modules (106530-1 to -5 WITHOUT RPM Option)
302
Figure 22-3. Controls and Indicators, RFL 9785 Receiver Downshifter Module (106575) - First
303
Table 22-1 Input Attenuator Settings
303
Figure 22-4. Controls and Indicators, RFL 9785 Receiver Downshifter Module (106575) - Second
304
Comissioning Test Procedure for 50 and 100 W Systems Using the 9508 Rf Chassis
305
Table 22-2 (Partial) Controls and Indicators, RFL 9780/85 Transmitter Module
305
Figure 22-6. Location of 50W Power Amplifier
306
Figure 22-5. Controls and Indicators, RFL 9780/85 Transmitter Module (106505)
306
Figure 22-7. Location of 50W Power Amplifier Circuit Board
307
Figure 22-8. Rear of 50W RF Chassis
308
Rfl 9785 Functional Test Procedure
310
Table 22-3 (Partial). Controls and Indicators, RFL 9785 Transmitter Module
310
Table 22-4 RFL 9785 Output Filter Modules, Frequency Range
311
Figure 22-10. Potentiometer Locations
312
Table 22-5 Controls and Indicators, RFL 9785 Power Amplifier Module
312
Figure 22-11. Location of "RESERVE" Keying Inputs
313
Table 22-6 Receive Frequency Select Switches
314
Figure 22-12. Controls and Indicators, RFL 9785 Receiver Downshifter Module (106575)
314
Table 22-7 Input Attenuator Setting
315
Figure 22-13. Controls and Indicators, RFL 9785 Receiver Detector Module (106515-X)
316
March 1, 2013
302
Section 23. INDEX
320
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RFL 9785 Instruction Data (16 pages)
Auxiliary Hybrid Chassis
Brand:
RFL
| Category:
Chassis
| Size: 0 MB
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